MV Aerial Bundle Cable (ABC) Overhead
11KV 33KV Medium Voltage MV Aerial Bundled Conductor (ABC) XLPE Cables
- Phase Conductor : Circular compacted stranded H68 aluminium to BS2627.
- Conductor Screen : Extruded semi-conductive layer.
- Isolamento : XLPE.
- Insulation Screen : Extruded semi-conductive layer.
- metallic Screen(optional) : Copper wire screen or copper tape screen.
- Separator : Semi-conductive swellable tape.
- Bainha Externa : HDPE.
- Support Conductor : Galvanized steel wires.
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Descrição do produto
Aerial Bundle Cable : Product Description and Specifications
The Aerial Bundle Cable (ABC) series configures insulated overhead conductors for critical LV and MV distribution. Unlike legacy bare wire, this XLPE-insulated design (utilizing AAAC/1350-H19 aluminum) creates a safety-critical barrier, minimizing maintenance requirements. Application Scope: Ranges from 0,6/1kV service drops/lighting to 33kV primary feeders. Structural Options: Manufactured with either an integrated supporting messenger or self-supporting lay, depending on span engineering requirements.
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Vantagens
Aerial Bundle Cable : Benefits and Features
Grid Classification: 11kV / 33kV. (Medium Voltage Network).
Suspension Logic: Galvanized Steel Messenger. Provides the structural tensile core for Self-Supporting spans.
Spatial Geometry: Compact Bundled Assembly. Reduces visual footprint and easement width requirements compared to bare wire.
Field Stress Control: Dual Semi-Conductive Screens. Physically enforces radial field uniformity to eliminate partial discharge risks.
Sheath Chemistry: HDPE. Specified for high ESCR (Environmental Stress Crack Resistance) and aging immunity in outdoor weathering.
Specification Of Aerial Bundle Cable
| Cross section [mm²] | No. of wires | Conductor diam. [mm] | Overall Diameter [mm] | Minimum breaking load [kgf] | Approx. weight [kg/km] | Max. DC-resistance at 20°C [Ohm/km] | Ampacity 90°C [A] |
|---|---|---|---|---|---|---|---|
| 35 | 7 | 7.1 | 13.6 | 464 | 190 | 0.868 | 187 |
| 50 | 7 | 8.2 | 14.7 | 663 | 235 | 0.641 | 225 |
| 70 | 19 | 9.7 | 16.2 | 928 | 315 | 0.443 | 282 |
| 95 | 19 | 11.5 | 18 | 1259 | 400 | 0.32 | 345 |
| 120 | 19 | 12.9 | 19.4 | 1591 | 500 | 0.253 | 401 |
| 150 | 19 | 14.2 | 20.7 | 1988 | 580 | 0.206 | 456 |
| 185 | 37 | 16.2 | 22.6 | 2452 | 695 | 0.164 | 525 |
| 240 | 37 | 18.4 | 24.9 | 3182 | 875 | 0.125 | 625 |
| Classificação de tensão | Number of cores x nominal cross section [mm^2] | Nominal conductor diameter [mm] | Nominal insulation thickness [mm] | Nominal insulation screen thickness [mm] | Nominal sheath thickness [mm] | AAAC/1120 support conductor size [No/mm] | Nominal overall diameter [mm] | Weight [kg/km] | Continuous current rating Still air [A] | Continuous current rating 1m/s wind [A] | Continuous current rating 2m/s wind [A] |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 6.35/11kV | 3x35 | 6.9 | 3.4 | 0.8 | 1.2 | 7/4.75 | 52.4 | 1370 | 110 | 155 | 185 |
| 6.35/11kV | 3x50 | 8.1 | 3.4 | 0.8 | 1.2 | 7/4.75 | 54.6 | 1530 | 130 | 185 | 225 |
| 6.35/11kV | 3x70 | 9.7 | 3.4 | 0.8 | 1.2 | 7/4.75 | 57.8 | 1790 | 160 | 235 | 280 |
| 6.35/11kV | 3x95 | 11.4 | 3.4 | 0.8 | 1.2 | 7/4.75 | 61.3 | 2100 | 195 | 285 | 345 |
| 6.35/11kV | 3x120 | 12.8 | 3.4 | 0.8 | 1.2 | 19/3.50 | 67.3 | 2540 | 230 | 335 | 405 |
| 6.35/11kV | 3x150 | 14.2 | 3.4 | 0.8 | 1.2 | 19/3.50 | 70.1 | 2840 | 255 | 380 | 460 |
| 6.35/11kV | 3x185 | 15.7 | 3.4 | 0.8 | 1.2 | 19/3.50 | 73.1 | 3190 | 295 | 440 | 530 |
| 12.7/22kV | 3x35 | 6.9 | 5.5 | 0.8 | 1.2 | 7/4.75 | 61 | 1780 | 110 | 155 | 180 |
| 12.7/22kV | 3x50 | 8.1 | 5.5 | 0.8 | 1.2 | 7/4.75 | 63.3 | 1970 | 130 | 185 | 220 |
| 12.7/22kV | 3x70 | 9.7 | 5.5 | 0.8 | 1.2 | 7/4.75 | 66.5 | 2260 | 160 | 230 | 275 |
| 12.7/22kV | 3x95 | 11.4 | 5.5 | 0.8 | 1.2 | 7/4.75 | 69.9 | 2600 | 195 | 285 | 335 |
| 12.7/22kV | 3x120 | 12.8 | 5.5 | 0.8 | 1.2 | 19/3.50 | 75.9 | 3070 | 225 | 330 | 395 |
| 12.7/22kV | 3x150 | 14.2 | 5.5 | 0.8 | 1.2 | 19/3.50 | 78.7 | 3390 | 255 | 375 | 450 |
| 12.7/22kV | 3x185 | 15.7 | 5.5 | 0.8 | 1.2 | 19/3.50 | 81.7 | 3760 | 290 | 435 | 520 |
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Production Processes Of Aerial Bundle Cable
The aerial cable manufacturing infrastructure operates a closed-loop digital automation system, integrating conductor stranding, insulation extrusion, and final sheathing into a continuous workflow. Process stability relies on embedded sensor arrays tracking extrusion parameters in real-time, eliminating manual variances. Quality validation is enforced through specific in-line hardware, including dual-axis laser diameter gauges and high-voltage spark testers, while the physical laboratory conducts destructive tensile and elongation analysis to verify compliance with international standards before shipment.
Embalagem para envio
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Tem mais perguntas?
Q: Voltage Classification?
R: MV Class. Rated specifically for 11kV e 33kV networks.
Q: Phase Conductor Material?
R: H68 Aluminum. (Circular Compacted Stranded). Conformidade: BS2627 Standard.
Q: Suspension Mechanism?
R: Galvanized Steel Messenger. Acts as the primary catenary wire to carry static cable load and tension.
Q: Metallic Screen Options?
R: Configurable. Disponível com Copper Wire ou Fita Cobre screens based on fault current specifications. (Default: Optional).
Q: Sheath Composition?
R: HDPE. Selected for high mechanical impact strength and environmental weathering immunity.
Q: Bundle Geometry?
R: Triplex Arrangement. Three screened XLPE cores twisted around the steel messenger (Right-Hand Lay).
Q: Insulation System?
R: XLPE. Thermal Class: 90°C. Provides superior thermal overload retention compared to PVC/PE.