H01N2-D
高柔韌性橡膠焊接電纜
技術規格
標準: BS EN 50525-2-81 (Harmonized H01N2-D / H01N2-E)
指揮: Class 6 Extra Flexible Stranded Copper (Strictly meets BS EN 60228)
Separator Layer: High-quality PET (Polyester Tape) to facilitate stripping
護套材質: Robust Rubber Compound (Type EM5) according to BS EN 50363
額定電壓: 100V (450V for non-welding applications)
工作溫度: -20°C to +85°C (Flexing)
最小彎曲半徑: 6x Overall Diameter (Superior Flexibility)
Customization: JOCA offers oil-resistant and flame-retardant versions upon request.
- 使用客製化解決方案進行快速樣品處理
- 高品質材料
- 經濟實惠的價格選擇
- 全球交付
- 為了更好地保護數據,請確保所有上傳都是安全的
平均至少節省 30%
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產品說明
Rubber Welding Cable : Product Description and Specifications
The H01N2-D is a specialized arc welding cable built to connect power sources to electrode holders without restricting operator movement. It relies on Class 6 extra-flexible copper stranding, a design that keeps the cable limp to reduce wrist fatigue during complex maneuvers. This core is encased in a heavy-duty cross-linked EM5 Rubber or Polychloroprene (PCP) sheath, engineered to withstand direct contact with molten spatter, mineral oils, and rough concrete floors. Rated for 100V welding circuits (up to 450V for fixed installations), the cable maintains flexibility down to -20°C and strictly adheres to EN 50525-2-81 standards, ensuring safety and durability in dynamic high-current environments.
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優點
Rubber Welding Cable : Benefits and Features
Zero-Fight Handling: Uses Class 6 copper strands. The cable stays loose and obedient, eliminating strain during precision torch work.
Spatter Immune: The cross-linked rubber jacket ignores welding sparks. Molten drops bounce off without sticking or burning through.
Oil Block: Chemically sealed against workshop lubricants. Grease sits on the surface; the jacket won’t swell or get spongy.
冷啟動: Remains pliable down to -20°C. You can uncoil it on freezing mornings without the insulation cracking.
Drag Ready: Built for rough floors. Pull it over steel gratings or concrete—the sheath resists tearing.
尺寸/參數
| Construction (No.xmm2) | Conductor Resistance at 20°C (Ω/km) | Current Capacity 100% (Amps) | Current Capacity 85% (Amps) | Current Capacity 60% (Amps) |
|---|---|---|---|---|
| 10 | ≤1.91 | 100 | 103 | 108 |
| 16 | ≤1.21 | 135 | 145 | 175 |
| 25 | ≤0.78 | 180 | 195 | 230 |
| 35 | ≤0.554 | 225 | 245 | 290 |
| 50 | ≤0.386 | 285 | 305 | 365 |
| 70 | ≤0.272 | 355 | 385 | 460 |
| 95 | ≤0.206 | 430 | 470 | 560 |
| 120 | ≤0.161 | 500 | 540 | 650 |
| 150 | ≤0.129 | 580 | 630 | 750 |
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Production Processes Of Rubber cable
JOCA produces these cables using Continuous Vulcanization (CV) technology. This automated system synchronizes copper stranding with rubber extrusion, allowing the EPR insulation 和 PCP outer sheath to cure evenly. This integrated process ensures a consistent, solid bond between layers without structural defects. regarding quality control, we perform routine oil immersion and flexibility tests on production batches to verify compliance with IEC 60245 and EN 50525.
裝運包裝
為了滿足各種運輸需求,可以使用多種包裝方法。.
還有更多問題嗎?
Q:代碼「H01N2-D」實際上解碼為什麼?
答: 這是電纜結構的統一細分:
氫氣: 統一標準。.
01: 100V 額定值(焊接規格)。.
N2: 氯丁橡膠 (PCP) 護套。.
D: 柔性銅導體。此代碼是您滿足的保證 EN 50525-2-81 國際規範。.
Q:這條電纜的主要工作是什麼?
答: 它連接 次要側 將電源焊接到電極支架或接地夾上。除了焊接之外,汽車工業也經常將其用於重型 跳線電纜 因為它可以處理高電流而不會變硬。.
Q:H01N2-D 與 H01N2-E:我需要哪一個?
答: 歸根結底是 靈活性要求.
D型: 標準靈活性。非常適合大多數固定或半移動焊接。.
E型: 超高靈活性。使用更細的銅線。如果焊工不斷以緊密的複雜角度移動焊炬以減少手腕拉傷,請選擇此選項。.
Q: Can it survive oil and chemical exposure?
答: 是的。這 EM5 cross-linked elastomer sheath is built for dirty floors. It blocks mineral oils, grease, and chemicals from soaking in. It also acts as a physical shield against concrete abrasion and sharp metal edges.
Q: What is the real voltage limit?
答: For arc welding, it is rated at 100V. However, for fixed, non-welding power transmission, it can handle up to 450/750V. Always check the specific manufacturer datasheet before using it for non-welding applications.
Q: Is it safe for outdoor shipyards?
答: Absolutely. The Neoprene jacket has native UV and ozone resistance. It won’t crack in the sun or rain, and it stays flexible even when the temperature drops, making it the standard for open-air fabrication sites.
Q: How do I pick the right size (Cross-Section)?
答: Don’t guess. Look at your welder’s Output Amps 和 Duty Cycle.
Match the Amps to our Load Capacity Table.
Check the length. If you are running long cables (over 10m), step up to the next size (e.g., 50mm² to 70mm²) to stop 電壓下降 from weakening your arc.
Q: Why is there a tape layer inside?
答: That’s the Separator Tape. It creates a non-stick barrier between the copper and the rubber sheath. This lets you strip the insulation cleanly in seconds without the rubber sticking to the strands or tearing the copper.