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PE and XLPE Insulated Aerial Bundle Cables | Low Voltage ABC

PE&XLPE Aerial Bundle Cables for Overhead Distribution Lines

PE & XLPE Aerial Bundle Cables Applications

  • Urban Distribution: Specifically, this cable safely powers city streets and commercial zones.

  • Rural Networks: In addition, the design suits long-span lines across uneven terrain.

  • Roadside Facilities: Moreover, it ensures reliable distribution along highways and public corridors.

  • Forested Regions: The robust insulation actively prevents faults caused by tree contact.

  • Grid Upgrades: Consequently, it efficiently upgrades old bare conductor lines to reduce power loss.

  • Coastal Areas: Finally, the durable jacket withstands salt spray and high humidity.

 Save at least 30% on average

PE and XLPE Insulated Aerial Bundle Cables_1
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    Product Description

    PE&XLPE Aerial Bundle Cables : Product Description and Specifications

LV Aerial Bundle Cable series (0.6/1 kV – 1.2 kV) for overhead distribution. The assembly utilizes AAAC or Aluminum conductors helically stranded around a structural messenger. Insulation options include PE or XLPE, functioning as a primary mechanical barrier and dielectric shield. Manufacturing protocols strictly adhere to IEC 60502-1 and TNB standards to ensure grid reliability.

PE and XLPE Insulated Aerial Bundle Cables
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    Advantages

    PE&XLPE Aerial Bundle Cables : Benefits and Features

  • Environmental Endurance: Severe Climate Verified. Engineered to withstand extreme thermal cycling and environmental loads without degradation.

  • Flexibility Class: Stranded Copper Architecture. High-flex design optimizes bend radius for rapid, efficient routing.

  • Fire Behavior: Flame Retardant System. Insulation chemistry actively limits thermal propagation. Safety Result: Self-extinguishing properties.

  • UV Hardening: Solar Immunity. The outer sheath creates an impervious barrier against direct solar radiation, preventing long-term polymer breakdown.

  • Compliance: Global Certification. Verified adherence to CE and international Solar Energy standards.

Specification Of PE&XLPE Aerial Bundle Cables

StandardDescription
IEC 60502-1Power Cables With Extruded Insulation And Their Accessories For Rated Voltages From 1 kV ( Um = 1.2 kV) Up To 30 kV ( Um = 36 kV).
TNBSpecification for Low Voltage Aerial Bundle Cable
AS/NZS 3560.1Electric cables – Cross-linked polyethylene insulated – Aerial bundled – For working voltage up to and including 0.6/1(1.2) kV
BS 7870-5Polymeric insulated aerial bundled conductors (ABC ) of rated voltage 0.6/1 kV for overhead distribution
DES/LV/ABCSpecification for Low Voltage Aerial Bundle Conductor (Aluminium )
AS/NZS 3599.1Electric cables – Aerial bundled – Polymeric insulated – Voltages 6.35/11 (12) kV and 12.7/22 (24) kV
AS/NZS 3599.2Electric cables – Aerial bundled – Polymeric insulated – Voltages 6.35/11 (12) kV and 12.7/22 (24) kV

Dimensions/Parameters

IEC 60502 & TNB Specifcation(0.6/1 (1.2) kV)Cables without street lighting
ParameterUnit50 mm270 mm295 mm2120 mm2150 mm2185 mm2240 mm2
Phase conductor: Nominal cross-sectional areamm2507095120150185240
Number of cores3333333
Minimum number of wires6121515153030
Nominal diameter of conductormm8.19.711.512.914.316.118.4
Nominal thickness of XLPE insulationmm3.43.43.43.43.43.43.4
Metallic screening approx. thickness of copper tapemm0.20.20.20.20.20.20.2
Nominal thickness of outer sheathmm2.32.32.32.32.32.32.3
Nominal diameter over sheathingmm2324.626.327.829.230.933.3
Max. dc resistance at 20°Cohm/km0.6410.4430.320.2530.2060.1640.125
Earth fault current capacity: -1 second (1 Core)kA1.571.721.882.012.142.32.52
Earth fault current capacity: -3 seconds (1 Core)kA0.90.991.081.161.231.331.45
Messenger: Nominal cross-sectional areamm250505050505050
Messenger: StrandingNo./mm7/3.157/3.157/3.157/3.157/3.157/3.157/3.15
Messenger: Direction of the outermost layerRighthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)
Messenger: Overall diametermm9.459.459.459.459.459.459.45
Messenger: Minimum breaking loadkg6270627062706270627062706270
Completed cable: Approx. overall diametermm55596265677175
Completed cable: Approx. weight of cablekg/km2540289033003660404045405290
Packing lengthm/drum500500500500500500500
IEC 60502 & TNB Specifcation(0.6/1 (1.2) kV)Cables with street lighting
ParameterUnit50 mm270 mm295 mm2
Phase conductor: Nominal cross-sectional areamm2507095
Number of cores333
Minimum number of wires61215
Nominal insulation thicknessmm1.51.51.7
Diameter of insulated coremm11.513.215.3
Max. dc resistance at 20°Cohm/km0.6410.4430.32
Current rating at still wind, ambient temp 30°C, conductor temp 75°CA129167209
Neutral conductor: Nominal cross-sectional areamm2507095
Minimum number of wires61215
Nominal insulation thicknessmm1.51.51.7
Diameter of insulated coremm11.511.515.3
Max. dc resistance at 20°Cohm/km0.6410.4430.32
Street lighting conductor: Nominal cross-sectional areamm2252525
Minimum number of wires666
Nominal insulation thicknessmm1.31.31.3
Diameter of insulated coremm8.88.88.8
Max. dc resistance at 20°Cohm/km1.21.21.2
Completed cable: Minimum breaking loadkN34.548.165.3
Approx. overall diametermm29.833.638.2
Approx. weight of cablekg/km83011001470
Packing lengthm/drum10001000500
AL/XLPE INSULATED AERIAL BUNDLED CABLES AS/NZS 3560.1 0.6/1 (1.2) kV
ParameterUnit25 mm235 mm2
Phase conductor: Nominal cross-sectional areamm22535
Number of cores33
Minimum number of wires66
Nominal insulation thicknessmm1.41.4
Diameter of insulated coremm8.99.9
Max. dc resistance at 20°Cohm/km1.20.868
Minimum breaking loadkN3.54.9
Current rating at still wind, ambient temp 30°C, conductor temp 75°CA84104
Neutral Conductor: Nominal cross-sectional areamm22535
Minimum number of wires66
Nominal insulation thicknessmm1.41.4
Diameter of insulated coremm8.99.9
Max. dc resistance at 20°Cohm/km1.20.868
Minimum breaking loadkN3.54.9
Completed cable: Approx. overall diametermm21.523.9
Approx. weight of cablekg/km420550
Packing lengthm/drum10001000
BS 7870-5 0.6/1 (1.2) kV Cables without street lighting
ParameterUnit25 mm235 mm250 mm270 mm295* mm2120 mm2150 mm2185* mm2
Phase conductor: Nominal cross-sectional areamm22535507095120150185
Number of cores33333333
Minimum number of wires6661215153030
Nominal insulation thicknessmm1.21.21.41.41.61.61.82
Diameter of insulated coremm8.59.511.21315.116.618.420.6
Max. dc resistance at 20°Cohm/km1.20.8680.6410.4430.320.2530.2060.164
Current rating at still wind, ambient temp 30°C, conductor temp 75°CA84104129167209246283332
Maximum voltage dropmV/A/m2.541.841.360.950.690.550.460.37
Messenger conductor: Nominal cross-sectional areamm225253550707095120
Minimum number of wires666612121515
Nominal insulation thicknessmm1.21.21.21.41.41.41.61.6
Diameter of insulated coremm8.58.59.511.213.113.115.116.6
Max. dc resistance at 20°Cohm/km1.3121.3120.9430.6930.4690.4690.3490.273
Calculated breaking loadkN6.46.48.912.118.018.024.230.8
Street lighting conductor: Nominal cross-sectional areamm21616161616161616
Minimum number of wires66666666
Nominal insulation thicknessmm11111111
Diameter of insulated coremm6.86.86.86.86.86.86.86.8
Max. dc resistance at 20°Cohm/km1.911.911.911.911.911.911.911.91
Completed cable: Approx. overall diametermm23.225.63034.940.644.149.254.9
Approx. weight of cablekg/km4705607409801330158019402410
Packing lengthm/drum1000100010001000500500500500
BS 7870-5 0.6/1 (1.2) kV Cables without street lighting Cables with street lighting
ParameterUnit120 mm2185 mm2
Phase conductor: Nominal cross-sectional areamm2120185
Number of cores33
Minimum number of wires1530
Nominal insulation thicknessmm1.72.2
Diameter of insulated coremm1721
Max. dc resistance at 20°Cohm/km0.2530.164
Minimum breaking loadkN16.825.9
Current rating at still wind, ambient temp 30°C, conductor temp 75°CA246332
Neutral conductor: Nominal cross-sectional areamm2120185
Minimum number of wires1530
Nominal insulation thicknessmm1.72.2
Diameter of insulated coremm1721
Max. dc resistance at 20°Cohm/km0.2530.164
Minimum breaking loadkN16.825.9
Street lighting conductor: Nominal cross-sectional areamm22525
Minimum number of wires66
Nominal insulation thicknessmm1.41.4
Diameter of insulated coremm8.98.9
Max. dc resistance at 20°Cohm/km1.21.2
Completed cable: Approx. overall diametermm43.850.7
Approx. weight of cablekg/km18002700
Packing lengthm/drum500500
IEC 60502 & DES/LV/ABC 0.6/1 (1.2) kV Cables without street lighting
ParameterUnit25 mm2 (1c)35 mm2 (1c)50 mm2 (1c)70 mm2 (1c)95 mm2 (1c)25 mm2 (3c)35 mm2 (3c)50 mm2 (3c)70 mm2 (3c)95 mm2 (3c)120 mm2 (3c)
Phase conductor: Nominal cross-sectional areamm225355070952535507095120
Number of cores11111333333
Minimum number of wires6661215666121515
Nominal insulation thicknessmm1.31.31.51.51.71.31.31.51.51.71.7
Diameter of insulated coremm8.89.811.513.215.38.89.811.513.215.316.8
Max. dc resistance at 20°Cohm/km1.20.8680.6410.4430.321.20.8680.6410.4430.320.253
Current rating at still wind, ambient temp 30°C, conductor temp 75°CA8410412916720984104129167209283
Neutral conductor: Nominal cross-sectional areamm225355070952535507095120
Minimum number of wires6661215666121515
Nominal insulation thicknessmm1.31.31.51.51.71.31.31.51.51.71.7
Diameter of insulated coremm8.89.811.513.215.38.89.811.513.215.316.8
Max. dc resistance at 20°Cohm/km1.20.8680.6410.4430.321.20.8680.6410.4430.320.253
Completed cable: Minimum breaking loadkN8.211.215.22230.616.422.430.44461.277.6
Approx. overall diametermm17.619.62326.430.621.223.727.831.936.940.6
Approx. weight of cablekg/km210270360500680410550730100013701690
Packing lengthm/drum10001000100010005001000100010001000500500
IEC 60502 & DES/LV/ABC 0.6/1 (1.2) kV Cables with street lighting
ParameterUnit16* mm2 (1c)16* mm2 (3c)25 mm235 mm250 mm270 mm295 mm2120 mm2150 mm2185 mm2
Phase conductor: Nominal cross-sectional areamm216162535507095120150185
Number of cores1333333333
Minimum number of wires666661215153030
Nominal insulation thicknessmm111.21.21.41.41.61.61.82
Diameter of insulated coremm6.86.88.59.511.21315.116.618.420.6
Max. dc resistance at 20°Cohm/km1.911.911.20.8680.6410.4430.320.2530.2060.164
Current rating at still wind, ambient temp 30°C, conductor temp 75°CA616184104129167209246283332
Maximum voltage dropmV/A/m4.674.052.541.841.360.950.690.550.460.37
Messenger conductor: Nominal cross-sectional areamm2252525253550707095120
Minimum number of wires66666612121515
Nominal insulation thicknessmm1.21.21.21.21.21.41.41.41.61.6
Diameter of insulated coremm8.58.58.58.59.511.213.113.115.116.6
Max. dc resistance at 20°Cohm/km1.3121.3121.3121.3120.9430.6930.4690.4690.3490.273
Calculated breaking loadkN6.46.46.46.48.912.118.018.024.230.8
Completed cable: Approx. overall diametermm15.31923.225.63034.940.644.149.254.9
Approx. weight of cablekg/km1602904005006809201270151018702340
Packing lengthm/drum100010001000100010001000500500500500
6.35/11 (12) kV Specification: AL/XLPE/SCT/PVC Aerial Bundled Cables
ParameterUnit16 mm2 (1c)25 mm2 (1c)35 mm2 (1c)50 mm2 (1c)95 mm2 (1c)25 mm2 (2c)35 mm2 (2c)50 mm2 (2c)
Phase conductor: Nominal cross-sectional areamm21625355095253550
Number of cores11111222
Minimum number of wires666615666
Nominal insulation thicknessmm1.31.31.31.51.71.31.31.5
Diameter of insulated coremm7.58.89.811.415.38.89.811.4
Max. dc resistance at 20°Cohm/km1.911.20.8680.6410.321.20.8680.641
Current rating for typical Australian installation conditions Conductor temp 80°CA7810512515023097120140
Neutral conductor: Nominal cross-sectional areamm21625355095253550
Minimum number of wires666615666
Nominal insulation thicknessmm1.31.31.31.51.71.31.31.5
Diameter of insulated coremm7.58.89.811.415.38.89.811.4
Max. dc resistance at 20°Cohm/km1.911.20.8680.6410.321.20.8680.641
Completed cable: Minimum breaking loadkN4.479.814.026.610.514.721
Approx. overall diametermm1517.619.622.830.61921.124.6
Approx. weight of cablekg/km140210270370680310410550
Packing lengthm/drum1000100010001000500100010001000
--- SECTION BREAK ------------------------------
Parameter (3 CORE VARIANTS)Unit16 mm225 mm235 mm250 mm270 mm295 mm2120 mm2150 mm2
Phase conductor: Nominal cross-sectional areamm2162535507095120150
Number of cores33333333
Minimum number of wires666612151515
Nominal insulation thicknessmm1.31.31.31.51.51.71.71.7
Diameter of insulated coremm7.58.89.811.413.215.316.818.2
Max. dc resistance at 20°Cohm/km1.911.20.8680.6410.4430.320.2530.206
Current rating for typical Australian installation conditions Conductor temp 80°CA7497120140175215250280
Neutral conductor: Nominal cross-sectional areamm2162535507095120150
Minimum number of wires666612151515
Nominal insulation thicknessmm1.31.31.31.51.51.71.71.7
Diameter of insulated coremm7.58.89.811.413.215.316.818.2
Max. dc resistance at 20°Cohm/km1.911.20.8680.6410.4430.320.2530.206
Completed cable: Minimum breaking loadkN8.814.019.62839.253.267.284
Approx. overall diametermm18.121.223.727.531.936.940.643.9
Approx. weight of cablekg/km2904105507401000137016902020
Packing lengthm/drum10001000100010001000500500500
IEC 60502 & TNB Standard: 12.7/22 (24) kV Cable Configuration
ParameterUnit50 mm270 mm295 mm2120 mm2150 mm2185 mm2240 mm2
Phase conductor: Nominal cross-sectional areamm2507095120150185240
Number of cores3333333
Minimum number of wires6121515153030
Nominal diameter of conductormm8.19.711.512.914.316.118.4
Nominal thickness of XLPE insulationmm8888888
Metallic screening approx. thickness of copper tapemm0.20.20.20.20.20.20.2
Nominal thickness of outer sheathmm2.32.32.32.32.32.32.3
Nominal diameter over sheathingmm32.233.835.53738.440.142.5
Max. dc resistance at 20°Cohm/km0.6410.4430.320.2530.2060.1640.125
Earth fault current capacity: -1 second (1 Core)kA2.412.562.722.862.993.143.36
Earth fault current capacity: -3 seconds (1 Core)kA1.391.481.571.651.721.811.94
Messenger: Nominal cross-sectional areamm250505050505050
Messenger: StrandingNo./mm7/3.157/3.157/3.157/3.157/3.157/3.157/3.15
Messenger: Direction of the outermost layerRighthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)
Messenger: Overall diametermm9.459.459.459.459.459.459.45
Messenger: Minimum breaking loadkg6270627062706270627062706270
Completed cable: Approx. overall diametermm73767982848791
Completed cable: Approx. weight of cablekg/km3980440048805300574063107160
Packing lengthm/drum500500500250250250250
High Voltage 19/33 (36) kV: Aerial Bundled Cable Technical Data
ParameterUnit50 mm270 mm295 mm2120 mm2150 mm2185 mm2240 mm2
Phase conductor: Nominal cross-sectional areamm2507095120150185240
Number of cores3333333
Minimum number of wires6121515153030
Nominal diameter of conductormm8.19.711.512.914.316.118.4
Nominal thickness of XLPE insulationmm5.55.55.55.55.55.55.5
Metallic screening approx. thickness of copper tapemm0.20.20.20.20.20.20.2
Nominal thickness of outer sheathmm2.32.32.32.32.32.32.3
Nominal diameter over sheathingmm27.228.830.53233.435.137.5
Max. dc resistance at 20°Cohm/km0.6410.4430.320.2530.2060.1640.125
Earth fault current capacity: -1 second (1 Core)kA1.962.112.262.42.532.682.9
Earth fault current capacity: -3 seconds (1 Core)kA1.131.211.311.381.461.551.67
Messenger: Nominal cross-sectional areamm250505050505050
Messenger: StrandingNo./mm7/3.157/3.157/3.157/3.157/3.157/3.157/3.15
Messenger: Direction of the outermost layerRighthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)
Messenger: Overall diametermm9.459.459.459.459.459.459.45
Messenger: Minimum breaking loadkg6270627062706270627062706270
Completed cable: Approx. overall diametermm64677073757883
Completed cable: Approx. weight of cablekg/km3150354039804360477053006100
Packing lengthm/drum500500500500500250250
Light Duty Screen: AL/XLPE/SCW/HDPE Cable (6.35/11 kV)
ParameterUnit35 mm2 (Type A)35 mm2 (Type B)50 mm270 mm295 mm2120 mm2150 mm2185 mm2
Phase conductor: Nominal cross-sectional areamm23535507095120150185
Number of cores33333333
Minimum number of wires6661215181830
Nominal diameter of conductormm778.19.711.512.914.316.1
Minimum thickness of conductor screenmm0.30.30.30.30.30.30.30.3
Nominal thickness of XLPE insulationmm5.55.55.55.55.55.55.55.5
Minimum thickness of insulation screenmm0.60.60.60.60.60.60.60.6
Metallic screening: No. and diameter of copper wireno./mm24/0.8524/0.8524/0.8524/0.8524/0.8524/0.8524/0.8524/0.85
Nominal thickness of outer sheathmm1.81.81.81.81.91.922
Nominal diameter over sheathingmm28.428.429.330.932.834.335.937.6
Max. dc resistance at 20°Cohm/km0.8680.8680.6410.4430.320.2530.2060.164
Current rating at Ambient temperature = 30°CA170170205260315360410470
Current rating at Ambient temp = 40°C, Solar = 1000W/m2, Wind = 1m/sA150150185230280320365415
Earth fault current carrying capacity of metallic screen at -1 secondkA22222222
Messenger: Stranding (Galvanized steel wire)No./mm7/2.019/2.019/2.019/2.019/2.019/2.019/2.019/2.0
Messenger: Direction of the outermost layerRighthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)
Messenger: Overall diametermm610101010101010
Completed cable: Approx. overall diametermm62.866.868.571.875.678.681.885.2
Approx. weight of cablekg/km23402640278031003510385042404710
Packing lengthm/drum500500500250250250250250
Heavy Duty Screen Variant: 6.35/11 kV Aerial Cable
ParameterUnit35 mm250 mm270 mm295 mm2120 mm2150 mm2185 mm2
Phase conductor: Nominal cross-sectional areamm235507095120150185
Number of cores3333333
Minimum number of wires661215181830
Nominal diameter of conductormm78.19.711.512.914.316.1
Minimum thickness of conductor screenmm0.30.30.30.30.30.30.3
Nominal thickness of XLPE insulationmm5.55.55.55.55.55.55.5
Nominal thickness of cross-linked screen layermm0.60.60.60.60.60.60.6
Nominal thickness of semi-conductive HDPE layermm1.21.21.21.21.21.21.2
Max. dc resistance at 20°Cohm/km0.8680.6410.4430.320.2530.2060.164
Current rating at Ambient temp = 40°C, Solar = 1000W/m2, Wind = 1m/sA165195245295340385440
Messenger (AAAC 1120): StrandingNo./mm7/5.07/5.07/5.07/5.019/3.6519/3.6519/3.65
Messenger: Direction of the outermost layerRight-hand (Z)Right-hand (Z)Right-hand (Z)Right-hand (Z)Right-hand (Z)Right-hand (Z)Right-hand (Z)
Messenger: Overall diametermm14.314.314.314.317.317.317.3
Completed cable: Approx. overall diametermm60.661.965.168.674.677.480.8
Approx. weight of cablekg/km1890200023002670316035003950
Packing lengthm/drum500500500500250250250
12.7/22 (24) kV Configuration: Light Duty Screen (AS/NZS 3599.1)
ParameterUnit35 mm2 (Type A)35 mm2 (Type B)50 mm270 mm295 mm2120 mm2150 mm2185 mm2
Phase conductor: Nominal cross-sectional areamm23535507095120150185
Number of cores33333333
Minimum number of wires6661215181830
Nominal diameter of conductormm778.19.711.512.914.316.1
Minimum thickness of conductor screenmm0.30.30.30.30.30.30.30.3
Nominal thickness of XLPE insulationmm3.43.43.43.43.43.43.43.4
Minimum thickness of insulation screenmm0.60.60.60.60.60.60.60.6
Metallic screening: No. and diameter of copper wireno./mm40/0.8540/0.8523/1.3532/1.3538/1.3538/1.3538/1.3538/1.35
Nominal thickness of outer sheathmm1.81.81.81.81.81.81.81.9
Nominal diameter over sheathingmm24.224.226.127.729.430.932.334.2
Max. dc resistance at 20°Cohm/km0.8680.8680.6410.4430.320.2530.2060.164
Current rating at Ambient temperature = 30°CA185185210260315365415475
Current rating at Ambient temp = 40°C, Solar = 1000W/m2, Wind = 1m/sA155155185230280325370425
Earth fault current carrying capacity of metallic screen at -1 secondkA3.33.34.86.88888
Messenger: Stranding (Galvanized steel wire)No./mm7/2.019/2.019/2.019/2.019/2.019/2.019/2.019/2.0
Messenger: Direction of the outermost layerRight-hand (Z)Right-hand (Z)Right-hand (Z)Right-hand (Z)Right-hand (Z)Right-hand (Z)Right-hand (Z)Right-hand (Z)
Messenger: Overall diametermm610101010101010
Completed cable: Approx. overall diametermm54.458.462.165.468.871.874.678.4
Approx. weight of cablekg/km21502440288035404130444047705240
Packing lengthm/drum500500500500500500250250
AS/NZS 3599.1 Standard: 12.7/22 kV Heavy Duty Screen Cable
ParameterUnit35 mm2 (Type A)35 mm2 (Type B)50 mm270 mm295 mm2120 mm2150 mm2185 mm2
Phase conductor: Nominal cross-sectional areamm23535507095120150185
Number of cores33333333
Minimum number of wires6661215181830
Nominal diameter of conductormm778.19.711.512.914.316.1
Minimum thickness of conductor screenmm0.30.30.30.30.30.30.30.3
Nominal thickness of XLPE insulationmm3.43.43.43.43.43.43.43.4
Minimum thickness of insulation screenmm0.60.60.60.60.60.60.60.6
Metallic screening: No. and diameter of copper wireno./mm24/0.8524/0.8524/0.8524/0.8524/0.8524/0.8524/0.8524/0.85
Nominal thickness of outer sheathmm1.81.81.81.81.81.81.81.9
Nominal diameter over sheathingmm24.224.225.126.728.429.931.333.2
Max. dc resistance at 20°Cohm/km0.8680.8680.6410.4430.320.2530.2060.164
Current rating at Ambient temperature = 30°CA185185210260315365415475
Current rating at Ambient temp = 40°C, Solar = 1000W/m2, Wind = 1m/sA155155185230280325370425
Earth fault current carrying capacity of metallic screen at -1 secondkA22222222
Messenger: Stranding (Galvanized steel wire)No./mm7/2.019/2.019/2.019/2.019/2.019/2.019/2.019/2.0
Messenger: Direction of the outermost layerRighthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)
Messenger: Overall diametermm610101010101010
Completed cable: Approx. overall diametermm54.458.460.163.466.869.872.676.4
Approx. weight of cablekg/km18902190232026102960326035904060
Packing lengthm/drum500500500500500500250250
AERIAL BUNDLED CABLES AL/XLPE/HDPE AS/NZS 3599.2 6.35/11 (12) kV
ParameterUnit35 mm2 (Type A)35 mm2 (Type B)50 mm270 mm295 mm2120 mm2150 mm2185 mm2
Phase conductor: Nominal cross-sectional areamm23535507095120150185
Number of cores33333333
Minimum number of wires6661215181830
Nominal diameter of conductormm778.19.711.512.914.316.1
Minimum thickness of conductor screenmm0.30.30.30.30.30.30.30.3
Nominal thickness of XLPE insulationmm5.55.55.55.55.55.55.55.5
Minimum thickness of insulation screenmm0.60.60.60.60.60.60.60.6
Metallic screening: No. and diameter of copper wireno./mm40/0.8540/0.8523/1.3532/1.3538/1.3538/1.3538/1.3538/1.35
Nominal thickness of outer sheathmm1.81.81.81.81.91.922
Nominal diameter over sheathingmm28.428.430.331.933.835.336.938.6
Max. dc resistance at 20°Cohm/km0.8680.8680.6410.4430.320.2530.2060.164
Current rating at Ambient temperature = 30°CA170170205260315360410470
Current rating at Ambient temp = 40°C, Solar = 1000W/m2, Wind = 1m/sA150150185230280320365415
Earth fault current carrying capacity of metallic screen at -1 secondkA3.33.34.86.88888
Messenger: Stranding (Galvanized steel wire)No./mm7/2.019/2.019/2.019/2.019/2.019/2.019/2.019/2.0
Messenger: Direction of the outermost layerRight-hand (Z)Right-hand (Z)Right-hand (Z)Right-hand (Z)Right-hand (Z)Right-hand (Z)Right-hand (Z)Right-hand (Z)
Messenger: Overall diametermm610101010101010
Completed cable: Approx. overall diametermm62.866.870.573.877.680.683.887.2
Approx. weight of cablekg/km26002900335040304680502054105880
Packing lengthm/drum500500500250250250250250
AERIAL BUNDLED CABLES AL/XLPE/HDPE AS/NZS 3599.2 12.7/22 (24) kV
ParameterUnit35 mm250 mm270 mm295 mm2120 mm2150 mm2185 mm2
Phase conductor: Nominal cross-sectional areamm235507095120150185
Number of cores3333333
Minimum number of wires661215181830
Nominal diameter of conductormm78.19.711.512.914.316.1
Minimum thickness of conductor screenmm0.30.30.30.30.30.30.3
Nominal thickness of XLPE insulationmm3.43.43.43.43.43.43.4
Nominal thickness of cross-linked screen layermm0.60.60.60.60.60.60.6
Nominal thickness of semi-conductive HDPE layermm1.21.21.21.21.21.21.2
Max. dc resistance at 20°Cohm/km0.8680.6410.4430.320.2530.2060.164
Current rating at Ambient temp = 40°C, Solar = 1000W/m2, Wind = 1m/sA165200245300345390450
Messenger (AAAC 1120): StrandingNo./mm7/5.07/5.07/5.07/5.019/3.6519/3.6519/3.65
Messenger: Direction of the outermost layerRighthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)Righthand (Z)
Messenger: Overall diametermm14.314.314.314.317.317.317.3
Completed cable: Approx. overall diametermm52.253.556.760.266.26972.4
Approx. weight of cablekg/km1470158018502180264029603380
Packing lengthm/drum500500500500500500250
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    Production Processes Of Aerial Bundled Cable

To ensure superior quality, JOCA operates fully digitalized and automated production lines for aerial cables. Specifically, this comprehensive workflow covers conductor stranding, insulation covering, sheathing, and final quality inspection. Moreover, intelligent systems actively monitor each stage to ensure stable performance and consistent product quality. In addition, the factory utilizes advanced testing facilities, such as tensile testing, elongation testing, spark testing, and laser diameter control. Consequently, these rigorous measures guarantee that every delivered cable strictly meets international standards.

Production Processes Of Photovoltaic Wire

Packing For Shipment

To meet various transportation needs, there are many methods of packaging that can be used.

Packing For Shipment

Have more questions?

We’ve compiled the most common questions regarding specifications, safety standards, and applications below. If you don't see what you're looking for, or have a specific custom requirement, just contact our engineering team directly.

Q: Compliance Standards?

A: Strict Adherence: IEC 60502-1 and TNB Specifications (Range: 0.6/1 kV – 1.2 kV).

 

Q: Conductor Composition?

A: Material: AAAC or Aluminum. Geometry: Helically stranded around a messenger wire (Configuration dependent).

 

Q: Typical Application Zones?

 A: Deployment: Urban grids, residential feeders, rural pole lines, and narrow-corridor easements.

 

Q: Why XLPE Insulation?

A: Material Physics: Chosen for superior thermal resistance (90°C), mechanical toughness, and long-term aging immunity compared to PVC.

Q: Voltage Rating?

A: LV Class: 0.6/1 kV. (Verified for TNB requirements up to 1.2 kV).

 

Q: Coastal/Humid Environment?

A: Verified. PE/XLPE insulation offers inherent waterproofing and saline corrosion resistance.

 

Q: Messenger Wire Configuration?

A: Optional. (Material: AAAC). Functions as the primary mechanical support structure when integrated.

 

Q: Replacement for Bare Conductors?

A: Operational Gain. Replaces bare wire to drastically reduce electrical fault rates and lower O&M (Operations & Maintenance) costs.

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