800 CY.P Shielded PVC Drag Chain Cable
Flexible EMC Power & Control Cable for Moving Machinery
Conductor: Fine stranded oxygen-free copper wire, Class 6 (acc. to DIN VDE 0295 / IEC 60228).
Insulation: Special PVC compound.
Core Identification: Colored cores or Black cores with white numbering.
Shielding: Oxygen-free copper wire braid (High coverage, EMC compliant).
Outer Jacket: Special high-strength elastomer compound (PVC based).
Color: Available in Black, Gray, or Orange.
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Product Description
800 CY.P : Product Description and Specifications
The 800 CY.P is a shielded, high-flexibility control cable engineered for drag chains and automated motion systems. Featuring a high-coverage oxygen-free copper braid for EMC compliance, it protects sensitive signals from electromagnetic interference. With a durable, special PVC jacket and a service life exceeding 5 million cycles, this cable is ideal for servo drives, machine tools, and dynamic production lines requiring reliable continuous movement.
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Advantages
800 CY.P : Benefits and Features
EMC Protection: The tinned oxygen-free copper wire braid provides high-density shielding, effectively preventing electromagnetic interference in complex control systems and servo drives.
Built for Motion: Engineered for continuous flexing, this cable supports travel speeds up to 3 m/s and guarantees a service life of ≥ 5 million cycles in drag chain applications.
Durable Construction: The special high-strength elastomer (PVC-based) outer jacket offers resistance to light oil, abrasion, and mechanical stress.
Versatile Application: Suitable for both fixed (-20°C to +80°C) and mobile (-5°C to +70°C) installations.
Technical Data
| Parameter | Specification |
|---|---|
| Nominal Voltage | 300/300V, 300/500V, 450/750V |
| Test Voltage | 1500V / 2000V / 2500V |
| Min. Bending Radius | Fixed installation: 6 x d |
| Min. Bending Radius | Mobile installation: 8 x d |
| Temperature Range | Fixed installation: -20°C to +80°C |
| Temperature Range | Mobile installation: -5°C to +70°C |
| Max. Travel Speed | ≤ 3 m/s |
| Service Life | ≥ 5 million cycles |
| Approvals | CE, RoHS |
Dimensions/Parameters
| Model | Specification (N x mm²) | Approx. Outer Diameter (mm) | Approx. Cable Weight (kg/km) |
|---|---|---|---|
| 800 CY.P | 2×0.14 | 4.3 | 26 |
| 800 CY.P | 3×0.14 | 4.5 | 28 |
| 800 CY.P | 4×0.14 | 5.0 | 35 |
| 800 CY.P | 5×0.14 | 5.3 | 39 |
| 800 CY.P | 6×0.14 | 5.6 | 44 |
| 800 CY.P | 7×0.14 | 6.2 | 53 |
| 800 CY.P | 8×0.14 | 6.5 | 60 |
| 800 CY.P | 9×0.14 | 6.9 | 65 |
| 800 CY.P | 10×0.14 | 7.3 | 75 |
| 800 CY.P | 12×0.14 | 8.0 | 85 |
| 800 CY.P | 14×0.14 | 8.5 | 100 |
| 800 CY.P | 16×0.14 | 8.9 | 107 |
| 800 CY.P | 2×0.2 | 4.5 | 28 |
| 800 CY.P | 3×0.2 | 4.9 | 34 |
| 800 CY.P | 4×0.2 | 5.2 | 38 |
| 800 CY.P | 5×0.2 | 5.5 | 43 |
| 800 CY.P | 6×0.2 | 6.1 | 53 |
| 800 CY.P | 7×0.2 | 6.5 | 60 |
| 800 CY.P | 8×0.2 | 6.8 | 68 |
| 800 CY.P | 9×0.2 | 7.4 | 79 |
| 800 CY.P | 10×0.2 | 7.9 | 88 |
| 800 CY.P | 12×0.2 | 8.7 | 101 |
| 800 CY.P | 14×0.2 | 9.1 | 119 |
| 800 CY.P | 16×0.2 | 9.4 | 120 |
| 800 CY.P | 2×0.25 | 4.8 | 32 |
| 800 CY.P | 3×0.25 | 5.0 | 36 |
| 800 CY.P | 4×0.25 | 5.4 | 42 |
| 800 CY.P | 5×0.25 | 6.0 | 50 |
| 800 CY.P | 6×0.25 | 6.3 | 58 |
| 800 CY.P | 7×0.25 | 6.7 | 66 |
| 800 CY.P | 8×0.25 | 7.3 | 78 |
| 800 CY.P | 9×0.25 | 7.7 | 87 |
| 800 CY.P | 10×0.25 | 8.2 | 98 |
| 800 CY.P | 12×0.25 | 9.0 | 112 |
| 800 CY.P | 14×0.25 | 9.7 | 140 |
| 800 CY.P | 16×0.25 | 10.0 | 143 |
| 800 CY.P | 2×0.3 | 5.0 | 34 |
| 800 CY.P | 3×0.3 | 5.2 | 38 |
| 800 CY.P | 4×0.3 | 5.5 | 45 |
| 800 CY.P | 5×0.3 | 6.1 | 54 |
| 800 CY.P | 6×0.3 | 6.5 | 62 |
| 800 CY.P | 7×0.3 | 6.9 | 71 |
| 800 CY.P | 8×0.3 | 7.5 | 84 |
| 800 CY.P | 9×0.3 | 8.0 | 94 |
| 800 CY.P | 10×0.3 | 8.6 | 109 |
| 800 CY.P | 12×0.3 | 9.3 | 121 |
| 800 CY.P | 14×0.3 | 10.0 | 150 |
| 800 CY.P | 16×0.3 | 10.4 | 156 |
| 800 CY.P | 2×0.34 | 5.0 | 35 |
| 800 CY.P | 3×0.34 | 5.2 | 39 |
| 800 CY.P | 4×0.34 | 5.5 | 46 |
| 800 CY.P | 5×0.34 | 6.1 | 56 |
| 800 CY.P | 6×0.34 | 6.5 | 64 |
| 800 CY.P | 7×0.34 | 6.9 | 74 |
| 800 CY.P | 8×0.34 | 7.5 | 87 |
| 800 CY.P | 9×0.34 | 8.0 | 97 |
| 800 CY.P | 10×0.34 | 8.6 | 113 |
| 800 CY.P | 12×0.34 | 9.3 | 125 |
| 800 CY.P | 14×0.34 | 10.0 | 155 |
| 800 CY.P | 16×0.34 | 10.4 | 162 |
| 800 CY.P | 2×0.4 | 5.6 | 42 |
| 800 CY.P | 3×0.4 | 5.8 | 48 |
| 800 CY.P | 4×0.4 | 6.4 | 59 |
| 800 CY.P | 5×0.4 | 6.9 | 68 |
| 800 CY.P | 6×0.4 | 7.4 | 80 |
| 800 CY.P | 7×0.4 | 8.1 | 95 |
| 800 CY.P | 8×0.4 | 8.6 | 107 |
| 800 CY.P | 9×0.4 | 9.2 | 120 |
| 800 CY.P | 10×0.4 | 10.0 | 139 |
| 800 CY.P | 12×0.4 | 11.0 | 164 |
| 800 CY.P | 14×0.4 | 11.9 | 200 |
| 800 CY.P | 16×0.4 | 12.3 | 205 |
| 800 CY.P | 2×0.5 | 6.3 | 53 |
| 800 CY.P | 3×0.5 | 6.6 | 62 |
| 800 CY.P | 4×0.5 | 7.1 | 75 |
| 800 CY.P | 5×0.5 | 7.9 | 88 |
| 800 CY.P | 6×0.5 | 8.4 | 102 |
| 800 CY.P | 7×0.5 | 9.3 | 123 |
| 800 CY.P | 8×0.5 | 9.9 | 138 |
| 800 CY.P | 9×0.5 | 10.5 | 156 |
| 800 CY.P | 10×0.5 | 11.5 | 185 |
| 800 CY.P | 12×0.5 | 12.7 | 206 |
| 800 CY.P | 14×0.5 | 13.7 | 248 |
| 800 CY.P | 16×0.5 | 14.1 | 264 |
| 800 CY.P | 2×0.75 | 6.7 | 63 |
| 800 CY.P | 3×0.75 | 7.1 | 74 |
| 800 CY.P | 4×0.75 | 7.8 | 94 |
| 800 CY.P | 5×0.75 | 8.4 | 106 |
| 800 CY.P | 6×0.75 | 9.2 | 129 |
| 800 CY.P | 7×0.75 | 10.0 | 149 |
| 800 CY.P | 8×0.75 | 10.8 | 179 |
| 800 CY.P | 9×0.75 | 11.5 | 202 |
| 800 CY.P | 10×0.75 | 12.5 | 232 |
| 800 CY.P | 12×0.75 | 13.9 | 267 |
| 800 CY.P | 14×0.75 | 15.0 | 316 |
| 800 CY.P | 16×0.75 | 15.4 | 333 |
| 800 CY.P | 2×1.0 | 7.9 | 76 |
| 800 CY.P | 3×1.0 | 8.5 | 96 |
| 800 CY.P | 4×1.0 | 9.2 | 116 |
| 800 CY.P | 5×1.0 | 10.1 | 136 |
| 800 CY.P | 6×1.0 | 10.9 | 159 |
| 800 CY.P | 7×1.0 | 12.0 | 193 |
| 800 CY.P | 8×1.0 | 12.8 | 220 |
| 800 CY.P | 9×1.0 | 14.0 | 255 |
| 800 CY.P | 10×1.0 | 15.2 | 293 |
| 800 CY.P | 2×1.5 | 8.6 | 102 |
| 800 CY.P | 3×1.5 | 9.3 | 129 |
| 800 CY.P | 4×1.5 | 10.0 | 158 |
| 800 CY.P | 5×1.5 | 11.0 | 189 |
| 800 CY.P | 6×1.5 | 12.1 | 228 |
| 800 CY.P | 7×1.5 | 13.1 | 264 |
| 800 CY.P | 8×1.5 | 14.2 | 309 |
| 800 CY.P | 9×1.5 | 15.4 | 358 |
| 800 CY.P | 10×1.5 | 16.8 | 410 |
| 800 CY.P | 2×2.5 | 10.8 | 167 |
| 800 CY.P | 3×2.5 | 11.4 | 204 |
| 800 CY.P | 4×2.5 | 12.6 | 251 |
| 800 CY.P | 5×2.5 | 13.9 | 299 |
| 800 CY.P | 6×2.5 | 15.2 | 362 |
| 800 CY.P | 7×2.5 | 16.8 | 430 |
| 800 CY.P | 8×2.5 | 18.2 | 512 |
| 800 CY.P | 9×2.5 | 19.7 | 591 |
| 800 CY.P | 10×2.5 | 21.4 | 678 |
| 800 CY.P | 2×4.0 | 12.2 | 218 |
| 800 CY.P | 3×4.0 | 12.9 | 266 |
| 800 CY.P | 4×4.0 | 14.3 | 342 |
| 800 CY.P | 5×4.0 | 15.7 | 403 |
| 800 CY.P | 6×4.0 | 17.2 | 486 |
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Production Processes Of Flexible Cable
To ensure superior flexibility and durability, JOCA manufactures high-performance flexible cables using advanced precision extrusion and cabling technology. Specifically, this automated workflow integrates fine copper stranding, precise insulation extrusion, and optimized core bundling to reduce internal stress. In addition, the line applies specialized PVC or TPE insulation and a robust, abrasion-resistant outer sheath to withstand continuous motion and oil environments. Moreover, our quality control team actively conducts drag chain bending cycles and oil resistance tests on every batch. Consequently, this rigorous process guarantees that our cables strictly meet DIN VDE and IEC standards.
Packing For Shipment
To meet various transportation needs, there are many methods of packaging that can be used.
Have more questions?
Q: Primary Application of 800 CY.P?
A: The “Workhorse” for Servo Systems.
Positioning: A high-flex shielded cable designed for Mid-to-High Speed automation.
Target: perfectly engineered for Servo Motor Power/Control, CNC Gantry Systems, and drag chains requiring higher durability than standard PVC cables.
Value: Offers the ideal balance between long service life (5M cycles) and cost-efficiency.
Q: Benefits of Shielding (EMC)?
A: VFD Noise Immunity.
Structure: Features a high-density Tinned Copper Braid Shield ($\ge 85\%$ coverage).
Critical Function: Ensures EMC (Electromagnetic Compatibility) by blocking noise generated by Variable Frequency Drives (VFDs). This prevents “phantom signals” and ensures precision in feedback loops.
Q: Service Life (5 Million Cycles)?
A: Extended PVC Durability.
Rating: Engineered for $\ge$ 5 Million Bending Cycles in drag chains.
Tech: Utilizes a Special High-Strength Elastomer PVC compound. Unlike standard PVC, this material reduces internal friction and resists “jacket fatigue” during continuous motion.
Q:Minimum Bending Radius?
A: Optimized for Motion.
Mobile (Drag Chain): $8 \times D$ (Cable Diameter).
Fixed: $6 \times D$.
Advantage: Tighter bending radius than the 600 Series (10xD), allowing for more compact machine designs.
Q: Oil Resistance (Enhanced)?
A: Oil-Resistant PVC.
Material: Special Oil-Resistant PVC.
Performance: Superior to standard PVC. It resists machine tool coolants, light lubricants, and moisture typical in indoor factories.
Comparison: While robust, for heavy/continuous oil immersion (e.g., inside a grinding machine), we still recommend our 960 PUR Series.
Q: Maximum Travel Speed?
A: Dynamic Speed (3 m/s).
Capability: Supports travel speeds up to 3 m/s with moderate acceleration.
Fit: Covers 90% of standard industrial applications, including pick-and-place robots, packaging machinery, and conveyor transfer units.
Q: Temperature Range?
A: Indoor Industrial Standard.
Mobile: -5°C to +70°C.
Fixed: -20°C to +80°C.
Note: The special PVC compound maintains flexibility in cool environments, but avoids the brittleness of standard PVC near 0°C.
Q : Voltage Ratings?
A: Cross-Section Dependent.
Control (< 0.5mm²): 300/300V.
Signal/Power (≥ 0.5\text{mm}^2$): $300/500\text{V}$.
Heavy Power: $450/750\text{V}$ (for larger sizes).
Tip: Always check the specific datasheet, as voltage rating scales with conductor size to ensure safety.