810 CY.P Double Sheathed Shielded PVC Drag Chain Cable
Medium Duty Flexible Control Cable with Copper Braid Shielding for Automation
Conductor: Fine strands of oxygen-free copper wire, acc. to DIN VDE 0295 Class 6 / IEC 60228 Class 6
Insulation: Special PVC compound
Inner Jacket: Special high-strength elastomer compound
Shielding: Oxygen-free copper wire braided shielding (EMC compliant)
Outer Jacket: Special high-strength elastomer compound (PVC)
Core Identification: Color coded or numbered cores
Sheath Color: Black, Gray, or Orange
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Product Description
810 CY.P : Product Description and Specifications
The 810 CY.P is a double-sheathed, shielded drag chain cable designed for automation systems. Featuring a tinned copper braid for EMC protection and an oil-resistant PVC jacket, it withstands medium mechanical stress with a service life of $\ge$ 5 million cycles. Ideal for servo drives and mobile machine units.
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Advantages
810 CY.P : Benefits and Features
Double Sheathed Design: The inner and outer jackets work together to provide superior mechanical strength and protection for the cores.
EMC Compliant: High-density copper braid shielding effectively prevents electromagnetic interference (EMI), ensuring stable signal transmission.
High Flexibility: Constructed with fine stranded oxygen-free copper conductors (DIN VDE 0295 Class 6) to support a minimum mobile bending radius of 8 X d.
Industrial Durability: Flame retardant and resistant to light oil pollution, suitable for harsh industrial environments.
Technical Data
| Parameter | Specification |
|---|---|
| Nominal Voltage | 300/300V, 300/500V, 450/750V |
| Test Voltage | 1500V / 2000V / 2500V |
| Min. Bending Radius (Fixed) | 6 x d |
| Min. Bending Radius (Mobile) | 8 x d |
| Temperature Range (Fixed) | -20°C to +80°C |
| Temperature Range (Mobile) | -5°C to +70°C |
| Max. Movement Speed | <= 5 m/s |
| Service Life | >= 5 million cycles |
Dimensions/Parameters
| Model | No. of Cores x Nominal Cross Section (mm²) | Approx. Outer Diameter (mm) | Approx. Cable Weight (kg/km) |
|---|---|---|---|
| 810 CY.P | 2×0.14 | 5.3 | 38 |
| 810 CY.P | 3×0.14 | 5.5 | 42 |
| 810 CY.P | 4×0.14 | 5.8 | 47 |
| 810 CY.P | 5×0.14 | 6.2 | 54 |
| 810 CY.P | 6×0.14 | 6.6 | 60 |
| 810 CY.P | 7×0.14 | 7 | 67 |
| 810 CY.P | 8×0.14 | 7.4 | 73 |
| 810 CY.P | 9×0.14 | 7.8 | 81 |
| 810 CY.P | 10×0.14 | 8.2 | 88 |
| 810 CY.P | 12×0.14 | 9.5 | 108 |
| 810 CY.P | 14×0.14 | 10.4 | 123 |
| 810 CY.P | 16×0.14 | 10.4 | 128 |
| 810 CY.P | 2×0.2 | 5.5 | 42 |
| 810 CY.P | 3×0.2 | 5.8 | 46 |
| 810 CY.P | 4×0.2 | 6.1 | 53 |
| 810 CY.P | 5×0.2 | 6.5 | 61 |
| 810 CY.P | 6×0.2 | 7 | 68 |
| 810 CY.P | 7×0.2 | 7.4 | 75 |
| 810 CY.P | 8×0.2 | 7.8 | 83 |
| 810 CY.P | 9×0.2 | 8.3 | 92 |
| 810 CY.P | 10×0.2 | 8.7 | 100 |
| 810 CY.P | 12×0.2 | 10.2 | 124 |
| 810 CY.P | 14×0.2 | 11.1 | 141 |
| 810 CY.P | 16×0.2 | 11.1 | 147 |
| 810 CY.P | 2×0.25 | 5.6 | 45 |
| 810 CY.P | 3×0.25 | 5.9 | 50 |
| 810 CY.P | 4×0.25 | 6.3 | 57 |
| 810 CY.P | 5×0.25 | 6.7 | 65 |
| 810 CY.P | 6×0.25 | 7.2 | 73 |
| 810 CY.P | 7×0.25 | 7.6 | 82 |
| 810 CY.P | 8×0.25 | 8.1 | 90 |
| 810 CY.P | 9×0.25 | 8.5 | 99 |
| 810 CY.P | 10×0.25 | 9 | 109 |
| 810 CY.P | 12×0.25 | 10.5 | 134 |
| 810 CY.P | 14×0.25 | 11.4 | 153 |
| 810 CY.P | 16×0.25 | 11.5 | 161 |
| 810 CY.P | 2×0.3 | 5.6 | 47 |
| 810 CY.P | 3×0.3 | 6 | 52 |
| 810 CY.P | 4×0.3 | 6.4 | 61 |
| 810 CY.P | 5×0.3 | 6.9 | 69 |
| 810 CY.P | 6×0.3 | 7.4 | 78 |
| 810 CY.P | 7×0.3 | 7.8 | 87 |
| 810 CY.P | 8×0.3 | 8.3 | 96 |
| 810 CY.P | 9×0.3 | 8.8 | 106 |
| 810 CY.P | 10×0.3 | 9.2 | 117 |
| 810 CY.P | 12×0.3 | 10.8 | 145 |
| 810 CY.P | 14×0.3 | 11.8 | 165 |
| 810 CY.P | 16×0.3 | 11.8 | 173 |
| 810 CY.P | 2×0.34 | 5.6 | 48 |
| 810 CY.P | 3×0.34 | 6 | 53 |
| 810 CY.P | 4×0.34 | 6.4 | 62 |
| 810 CY.P | 5×0.34 | 6.9 | 71 |
| 810 CY.P | 6×0.34 | 7.4 | 80 |
| 810 CY.P | 7×0.34 | 7.8 | 90 |
| 810 CY.P | 8×0.34 | 8.3 | 99 |
| 810 CY.P | 9×0.34 | 8.8 | 109 |
| 810 CY.P | 10×0.34 | 9.2 | 121 |
| 810 CY.P | 12×0.34 | 10.8 | 149 |
| 810 CY.P | 14×0.34 | 11.8 | 170 |
| 810 CY.P | 16×0.34 | 11.8 | 179 |
| 810 CY.P | 2×0.4 | 6.5 | 59 |
| 810 CY.P | 3×0.4 | 6.8 | 67 |
| 810 CY.P | 4×0.4 | 7.3 | 77 |
| 810 CY.P | 5×0.4 | 7.8 | 89 |
| 810 CY.P | 6×0.4 | 8.5 | 102 |
| 810 CY.P | 7×0.4 | 9 | 113 |
| 810 CY.P | 8×0.4 | 9.6 | 126 |
| 810 CY.P | 9×0.4 | 10.2 | 140 |
| 810 CY.P | 10×0.4 | 10.8 | 156 |
| 810 CY.P | 12×0.4 | 12.7 | 191 |
| 810 CY.P | 14×0.4 | 13.9 | 221 |
| 810 CY.P | 16×0.4 | 13.9 | 233 |
| 810 CY.P | 2×0.5 | 7.2 | 73 |
| 810 CY.P | 3×0.5 | 7.6 | 83 |
| 810 CY.P | 4×0.5 | 8.2 | 97 |
| 810 CY.P | 5×0.5 | 8.8 | 112 |
| 810 CY.P | 6×0.5 | 9.5 | 127 |
| 810 CY.P | 7×0.5 | 10.2 | 144 |
| 810 CY.P | 8×0.5 | 10.9 | 160 |
| 810 CY.P | 9×0.5 | 11.6 | 178 |
| 810 CY.P | 10×0.5 | 12.3 | 199 |
| 810 CY.P | 12×0.5 | 14.6 | 246 |
| 810 CY.P | 14×0.5 | 16 | 284 |
| 810 CY.P | 16×0.5 | 16 | 301 |
| 810 CY.P | 2×0.75 | 7.7 | 85 |
| 810 CY.P | 3×0.75 | 8.1 | 98 |
| 810 CY.P | 4×0.75 | 8.8 | 115 |
| 810 CY.P | 5×0.75 | 9.5 | 134 |
| 810 CY.P | 6×0.75 | 10.3 | 154 |
| 810 CY.P | 7×0.75 | 11 | 173 |
| 810 CY.P | 8×0.75 | 11.8 | 195 |
| 810 CY.P | 9×0.75 | 12.5 | 217 |
| 810 CY.P | 10×0.75 | 13.3 | 242 |
| 810 CY.P | 12×0.75 | 15.8 | 301 |
| 810 CY.P | 14×0.75 | 17.4 | 347 |
| 810 CY.P | 16×0.75 | 17.4 | 369 |
| 810 CY.P | 2×1.0 | 9.1 | 114 |
| 810 CY.P | 3×1.0 | 9.5 | 131 |
| 810 CY.P | 4×1.0 | 10.4 | 156 |
| 810 CY.P | 5×1.0 | 11.3 | 182 |
| 810 CY.P | 6×1.0 | 12.4 | 211 |
| 810 CY.P | 7×1.0 | 13.2 | 239 |
| 810 CY.P | 8×1.0 | 14.2 | 268 |
| 810 CY.P | 9×1.0 | 15.2 | 301 |
| 810 CY.P | 10×1.0 | 16 | 337 |
| 810 CY.P | 2×1.5 | 9.6 | 134 |
| 810 CY.P | 3×1.5 | 10.2 | 156 |
| 810 CY.P | 4×1.5 | 11.1 | 186 |
| 810 CY.P | 5×1.5 | 12.1 | 219 |
| 810 CY.P | 6×1.5 | 13.1 | 254 |
| 810 CY.P | 7×1.5 | 14.2 | 289 |
| 810 CY.P | 8×1.5 | 15.2 | 325 |
| 810 CY.P | 9×1.5 | 16.3 | 364 |
| 810 CY.P | 10×1.5 | 17.3 | 410 |
| 810 CY.P | 2×2.5 | 11.8 | 202 |
| 810 CY.P | 3×2.5 | 12.5 | 238 |
| 810 CY.P | 4×2.5 | 13.7 | 287 |
| 810 CY.P | 5×2.5 | 15 | 341 |
| 810 CY.P | 6×2.5 | 16.4 | 397 |
| 810 CY.P | 7×2.5 | 17.8 | 454 |
| 810 CY.P | 8×2.5 | 19.2 | 513 |
| 810 CY.P | 9×2.5 | 20.5 | 578 |
| 810 CY.P | 10×2.5 | 21.9 | 651 |
| 810 CY.P | 2×4.0 | 13.3 | 264 |
| 810 CY.P | 3×4.0 | 14.1 | 314 |
| 810 CY.P | 4×4.0 | 15.5 | 383 |
| 810 CY.P | 5×4.0 | 16.7 | 456 |
| 810 CY.P | 6×4.0 | 18.6 | 535 |
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Production Processes Of Flexible Cable
To ensure superior flexibility and durability, JOCA manufactures high-performance flexible cables using advanced precision extrusion and cabling technology. Specifically, this automated workflow integrates fine copper stranding, precise insulation extrusion, and optimized core bundling to reduce internal stress. In addition, the line applies specialized PVC or TPE insulation and a robust, abrasion-resistant outer sheath to withstand continuous motion and oil environments. Moreover, our quality control team actively conducts drag chain bending cycles and oil resistance tests on every batch. Consequently, this rigorous process guarantees that our cables strictly meet DIN VDE and IEC standards.
Packing For Shipment
To meet various transportation needs, there are many methods of packaging that can be used.
Have more questions?
Q: Primary Application (Why choose 810 over 800)?
A: High-Speed Stability.
Design: A Double-Sheathed shielded cable designed for High-Dynamic automation.
Target: Specifically engineered for Servo Drives and Long-Travel Drag Chains where standard single-jacket cables might fail due to internal twisting.
Speed: Handles faster acceleration and speeds (up to 5 m/s) compared to the standard 800 series.
Q: Advantage of "Double Sheathed" Design?
A: Prevents “Corkscrewing”.
Inner Jacket: Acts as a pressure-extruded bedding. It fills the gaps between cores, locking them in a perfect round shape and preventing internal friction/twisting during high-speed motion.
Outer Jacket: Provides the robust armor against abrasion and oil.
Result: Significantly higher mechanical stability and longer service life in dynamic applications.
Q: EMI Protection?
A: Servo-Grade Shielding.
Structure: Features a Tinned Copper Braid placed between the inner and outer jackets.
Benefit: The smooth inner jacket prevents the shield from grinding against the sensitive core insulation. This ensures consistent EMC (Electromagnetic Compatibility) for precision servo motors and encoders.
Q:Service Life (Bending Cycles)?
A: ≥5 Million High-Speed Cycles.
Rating: Tested to withstand over 5 Million Cycles at higher speeds (5 m/s).
Stability: Thanks to the double-sheath reinforcement, it maintains performance consistency over a longer period than single-sheath alternatives.
Q: Minimum Bending Radius?
A: Installation Guidelines.
Mobile (Drag Chain): 8 X d (Cable Diameter).
Fixed: 6 X d.
Note: Despite the extra inner jacket, specialized extrusion technology maintains a compact diameter and flexible radius.
Q: Oil Resistance?
A: Light Oil Resistance.
Material: Special PVC Elastomer.
Environment: Resistant to light oil mists and coolants found in standard machine tooling. (For heavy/submerged oil applications, please upgrade to our 960 PUR Series).
Q:Maximum Travel Speed?
A: 5 m/s (High Speed PVC).
Capability: Supports dynamic speeds up to 5 m/s.
Significance: This is excellent performance for a PVC cable, made possible by the stabilization of the inner jacket. Ideal for fast packaging machines and gantry loaders.
Q : Temperature Limits?
A: Standard Industrial Range.
Mobile: -5°C to +70°C.
Fixed: -20°C to +80°C.
Limit: Designed for indoor use. Avoid flexing in sub-zero freezing environments (where PVC becomes stiff).