920 CY.P-High Flexibility Shielded PUR Drag Chain Cable (EMC Compliant)
Oil and Weather Resistant Control Cable for Heavy-Duty Automation & Moving Machinery
Conductor: Fine stranded oxygen-free copper wire, in accordance with DIN VDE 0295 and IEC 60228, Class 6 standards.
Insulation: Special PVC compound with high mechanical strength.
Core Identification: Color-coded or numbered cores (customizable upon request).
Shielding: Tinned copper wire braid (High coverage for EMC compliance).
Outer Jacket: PUR (Polyurethane).
Jacket Color: Black, Gray, Orange.
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Product Description
920 CY.P : Product Description and Specifications
The 920 CY.P is a high-performance control cable engineered for continuous motion in demanding industrial environments. Featuring a robust Polyurethane (PUR) jacket and tinned copper braiding, this cable provides exceptional resistance to oil, abrasion, and electromagnetic interference (EMC). It is specifically designed for high-speed drag chains and robotics, capable of withstanding over 10 million bending cycles even in harsh outdoor or chemical-rich conditions.
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Advantages
920 CY.P : Benefits and Features
High Durability: Tested for ≥ 10 million cycles at speeds up to 8 m/s.
Full Protection: Oil, acid, alkali, and UV resistant for indoor/outdoor use.
EMC Compliant: Tinned copper shielding prevents signal interference.
Temp Range: Operates reliably from -40°C to +90°C in mobile applications.
Technical Data
| Dimensions (N x mm2) | Construction of individual conductor (n x mm) | Conductor diameter max (mm) | Insulation thickness nominal (mm) | Sheath thickness nominal (mm) | External diameter min-max (mm) | Conductor resistance at 20 C max (Ohm/km) | Cu weight (kg/km) | Cable weight approx (kg/km) | Packing |
|---|---|---|---|---|---|---|---|---|---|
| 1 x 70 | 356 x 0.50 | 13.0 | 1.6 | 2.6 | 18.6 - 23.3 | 0.272 | 672 | 950 | CUT |
| 1 x 95 | 485 x 0.50 | 15.1 | 1.8 | 2.8 | 20.8 - 26.0 | 0.206 | 912 | 1202 | CUT |
| 2 x 1 | 32 x 0.20 | 1.5 | 0.8 | 1.3 | 7.7 - 10.0 | 19.5 | 19.2 | 105 | CUT |
| 3 G 1.5 | 30 x 0.25 | 1.8 | 0.8 | 1.6 | 9.2 - 11.9 | 13.3 | 43.2 | 162 | c.100 |
| 4 G 4 | 56 x 0.30 | 3.2 | 1.0 | 2.0 | 14.0 - 17.9 | 4.95 | 153.6 | 402 | CUT |
| 4 G 6 | 84 x 0.30 | 3.9 | 1.0 | 2.3 | 15.7 - 20.0 | 3.30 | 230.4 | 561 | CUT |
| 5 G 4 | 56 x 0.30 | 3.2 | 1.0 | 2.2 | 15.6 - 19.9 | 4.95 | 192 | 470 | CUT |
| 19 G 1.5 | 30 x 0.25 | 1.8 | 0.8 | 2.5 | 22.5 - 28.0 | 13.3 | 279.0 | 599 | CUT |
| 24 G 1.5 | 30 x 0.25 | 1.8 | 0.8 | 3.5 | 24.3 - 30.7 | 13.3 | 345.6 | 1000 | CUT |
| 36 G 1.5 | 30 x 0.25 | 1.8 | 0.8 | 3.8 | 33.0 | 13.3 | 518.4 | - | CUT |
Dimensions/Parameters
| Model | Cores x Cross Section (mm²) | Approx. Outer Diameter (mm) | Approx. Weight (kg/km) |
|---|---|---|---|
| 920CY.P | 2x0.14 | 4.5 | 26 |
| 920CY.P | 3x0.14 | 4.7 | 28 |
| 920CY.P | 4x0.14 | 5.2 | 35 |
| 920CY.P | 5x0.14 | 5.5 | 39 |
| 920CY.P | 6x0.14 | 5.8 | 44 |
| 920CY.P | 7x0.14 | 6.4 | 53 |
| 920CY.P | 8x0.14 | 6.7 | 60 |
| 920CY.P | 9x0.14 | 7.1 | 65 |
| 920CY.P | 10x0.14 | 7.5 | 75 |
| 920CY.P | 12x0.14 | 8.2 | 85 |
| 920CY.P | 14x0.14 | 8.7 | 100 |
| 920CY.P | 16x0.14 | 9.1 | 107 |
| 920CY.P | 2x0.2 | 4.7 | 28 |
| 920CY.P | 3x0.2 | 5.1 | 34 |
| 920CY.P | 4x0.2 | 5.4 | 38 |
| 920CY.P | 5x0.2 | 5.7 | 43 |
| 920CY.P | 6x0.2 | 6.9 | 53 |
| 920CY.P | 7x0.2 | 7.3 | 60 |
| 920CY.P | 8x0.2 | 8.1 | 68 |
| 920CY.P | 9x0.2 | 8.7 | 79 |
| 920CY.P | 10x0.2 | 9.3 | 88 |
| 920CY.P | 12x0.2 | 10.0 | 101 |
| 920CY.P | 14x0.2 | 11.0 | 119 |
| 920CY.P | 16x0.2 | 11.2 | 120 |
| 920CY.P | 2x0.25 | 5.5 | 32 |
| 920CY.P | 3x0.25 | 5.7 | 36 |
| 920CY.P | 4x0.25 | 6.1 | 42 |
| 920CY.P | 5x0.25 | 6.8 | 50 |
| 920CY.P | 6x0.25 | 7.2 | 58 |
| 920CY.P | 7x0.25 | 7.9 | 66 |
| 920CY.P | 8x0.25 | 8.5 | 78 |
| 920CY.P | 9x0.25 | 9.3 | 87 |
| 920CY.P | 10x0.25 | 8.4 | 98 |
| 920CY.P | 12x0.25 | 9.2 | 112 |
| 920CY.P | 14x0.25 | 9.9 | 140 |
| 920CY.P | 16x0.25 | 10.2 | 143 |
| 920CY.P | 2x0.3 | 5.2 | 34 |
| 920CY.P | 3x0.3 | 5.4 | 38 |
| 920CY.P | 4x0.3 | 5.7 | 45 |
| 920CY.P | 5x0.3 | 6.3 | 54 |
| 920CY.P | 6x0.3 | 6.7 | 62 |
| 920CY.P | 7x0.3 | 7.1 | 71 |
| 920CY.P | 8x0.3 | 7.7 | 84 |
| 920CY.P | 9x0.3 | 8.2 | 94 |
| 920CY.P | 10x0.3 | 8.8 | 109 |
| 920CY.P | 12x0.3 | 9.5 | 121 |
| 920CY.P | 14x0.3 | 10.2 | 150 |
| 920CY.P | 16x0.3 | 10.6 | 156 |
| 920CY.P | 2x0.34 | 5.2 | 35 |
| 920CY.P | 3x0.34 | 5.4 | 39 |
| 920CY.P | 4x0.34 | 5.7 | 46 |
| 920CY.P | 5x0.34 | 6.3 | 56 |
| 920CY.P | 6x0.34 | 6.7 | 64 |
| 920CY.P | 7x0.34 | 7.1 | 74 |
| 920CY.P | 8x0.34 | 7.7 | 87 |
| 920CY.P | 9x0.34 | 8.2 | 97 |
| 920CY.P | 10x0.34 | 8.8 | 113 |
| 920CY.P | 12x0.34 | 9.5 | 125 |
| 920CY.P | 14x0.34 | 10.2 | 155 |
| 920CY.P | 16x0.34 | 10.6 | 162 |
| 920CY.P | 2x0.4 | 5.8 | 42 |
| 920CY.P | 3x0.4 | 6.0 | 48 |
| 920CY.P | 4x0.4 | 6.6 | 59 |
| 920CY.P | 5x0.4 | 7.1 | 68 |
| 920CY.P | 6x0.4 | 7.6 | 80 |
| 920CY.P | 7x0.4 | 8.3 | 95 |
| 920CY.P | 8x0.4 | 8.8 | 107 |
| 920CY.P | 9x0.4 | 9.4 | 120 |
| 920CY.P | 10x0.4 | 10.2 | 139 |
| 920CY.P | 12x0.4 | 11.2 | 164 |
| 920CY.P | 14x0.4 | 12.1 | 200 |
| 920CY.P | 16x0.4 | 12.5 | 205 |
| 920CY.P | 2x0.5 | 6.5 | 53 |
| 920CY.P | 3x0.5 | 6.8 | 62 |
| 920CY.P | 4x0.5 | 7.3 | 75 |
| 920CY.P | 5x0.5 | 8.1 | 88 |
| 920CY.P | 6x0.5 | 8.6 | 102 |
| 920CY.P | 7x0.5 | 9.5 | 123 |
| 920CY.P | 8x0.5 | 10.1 | 138 |
| 920CY.P | 9x0.5 | 10.7 | 156 |
| 920CY.P | 10x0.5 | 11.7 | 185 |
| 920CY.P | 12x0.5 | 12.9 | 206 |
| 920CY.P | 14x0.5 | 14.2 | 248 |
| 920CY.P | 16x0.5 | 14.4 | 264 |
| 920CY.P | 2x0.75 | 6.9 | 63 |
| 920CY.P | 3x0.75 | 7.2 | 74 |
| 920CY.P | 4x0.75 | 8.0 | 94 |
| 920CY.P | 5x0.75 | 8.6 | 106 |
| 920CY.P | 6x0.75 | 9.4 | 129 |
| 920CY.P | 7x0.75 | 10.0 | 149 |
| 920CY.P | 8x0.75 | 11.1 | 179 |
| 920CY.P | 9x0.75 | 12.2 | 202 |
| 920CY.P | 10x0.75 | 12.8 | 232 |
| 920CY.P | 12x0.75 | 14.1 | 267 |
| 920CY.P | 14x0.75 | 15.5 | 316 |
| 920CY.P | 16x0.75 | 15.8 | 333 |
| 920CY.P | 2x1.0 | 7.3 | 76 |
| 920CY.P | 3x1.0 | 7.9 | 96 |
| 920CY.P | 4x1.0 | 8.5 | 116 |
| 920CY.P | 5x1.0 | 9.3 | 136 |
| 920CY.P | 6x1.0 | 10.0 | 159 |
| 920CY.P | 7x1.0 | 10.9 | 193 |
| 920CY.P | 8x1.0 | 11.8 | 220 |
| 920CY.P | 9x1.0 | 13.0 | 255 |
| 920CY.P | 10x1.0 | 13.9 | 293 |
| 920CY.P | 2x1.5 | 8.5 | 102 |
| 920CY.P | 3x1.5 | 8.9 | 129 |
| 920CY.P | 4x1.5 | 9.9 | 158 |
| 920CY.P | 5x1.5 | 10.9 | 189 |
| 920CY.P | 6x1.5 | 11.7 | 228 |
| 920CY.P | 7x1.5 | 12.7 | 264 |
| 920CY.P | 8x1.5 | 14.1 | 309 |
| 920CY.P | 9x1.5 | 15.5 | 358 |
| 920CY.P | 10x1.5 | 16.3 | 410 |
| 920CY.P | 2x2.5 | 10.3 | 167 |
| 920CY.P | 3x2.5 | 11.1 | 204 |
| 920CY.P | 4x2.5 | 12.2 | 251 |
| 920CY.P | 5x2.5 | 13.2 | 299 |
| 920CY.P | 6x2.5 | 14.5 | 362 |
| 920CY.P | 7x2.5 | 15.8 | 430 |
| 920CY.P | 8x2.5 | 17.4 | 512 |
| 920CY.P | 9x2.5 | 19.4 | 591 |
| 920CY.P | 10x2.5 | 20.4 | 678 |
| 920CY.P | 2x4.0 | 12.3 | 218 |
| 920CY.P | 3x4.0 | 13.0 | 266 |
| 920CY.P | 4x4.0 | 14.3 | 342 |
| 920CY.P | 5x4.0 | 15.8 | 403 |
| 920CY.P | 6x4.0 | 17.3 | 486 |
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Production Processes Of Flexible Cable
To ensure superior flexibility and durability, JOCA manufactures high-performance flexible cables using advanced precision extrusion and cabling technology. Specifically, this automated workflow integrates fine copper stranding, precise insulation extrusion, and optimized core bundling to reduce internal stress. In addition, the line applies specialized PVC or TPE insulation and a robust, abrasion-resistant outer sheath to withstand continuous motion and oil environments. Moreover, our quality control team actively conducts drag chain bending cycles and oil resistance tests on every batch. Consequently, this rigorous process guarantees that our cables strictly meet DIN VDE and IEC standards.
Packing For Shipment
To meet various transportation needs, there are many methods of packaging that can be used.
Have more questions?
Q: Primary Application (The "Flagship" positioning)?
A: Extreme Dynamic & Outdoor Automation.
Positioning: The ultimate High-Speed Shielded PUR Cable for harsh environments.
Target: Specifically engineered for Linear Motors, Outdoor Gantry Robots, and Port Machinery where speed (8 m/s) meets aggressive environmental factors.
Key Feature: Unlike standard cables, it combines High-Flexibility with Extreme Weather Resistance.
Q: Material Advantage (PUR vs. PVC)?
A: Mechanical & Chemical Armor.
Mechanical: PUR (Polyurethane) is “Self-Healing” against notches. It offers significantly better resistance to tears, cuts, and abrasion (e.g., dragging over concrete or metal edges).
Chemical: Immune to aggressive coolants, mineral oils, and hydraulic fluids that would dissolve a PVC jacket.
Q:Service Life Rating?
A: ≥10 Million Heavy-Duty Cycles.
Rating: Tested to withstand 10 Million+ Bending Cycles in high-speed drag chains.
Reliability: Designed for 24/7 Continuous Operation. It guarantees longevity even under high mechanical stress, reducing the Total Cost of Ownership (TCO) for expensive machinery.
Q:EMI Shielding Benefits?
A: Interference-Free Power.
Structure: Features a high-density Tinned Copper Braid.
Function: Provides a robust EMC Shield against electromagnetic noise from Heavy Motors and VFDs.
Result: Essential for preventing data packet loss or sensor errors in electrically noisy factories.
Q: Outdoor Capabilities (The Key Differentiator)?
A: All-Weather, Anywhere.
UV Resistance: Yes. The PUR jacket is naturally stabilized against UV radiation and ozone.
Temp Range: Operates reliably from -40°C (Arctic conditions) to +90°C (High heat).
Advantage: Unlike our NBR series (Indoor only), the 920 CY.P is the definitive choice for Outdoor Cranes and Solar/Wind Automation.
Q:Minimum Bending Radius?
A: Optimized for Dynamics.
Mobile (Drag Chain): 8 x D (Cable Diameter).
Fixed: 6 x D.
Design: Despite the tough PUR armor, the internal stranding maintains high flexibility, allowing installation in compact energy chains.
Q: Maximum Travel Speed?
A: 8 m/s (Linear Motor Ready).
Capability: Engineered for High-Speed Gliding up to 8 m/s.
Application: Perfect for Linear Motor Drives and fast-moving Pick-and-Place units where standard cables (typically 3-5 m/s) would fail due to heat generation and fatigue.
Q :Chemical Resistance Profile?
A: Broad Spectrum Immunity.
Resistance: Excellent resistance to Acids, Alkalis, Solvents, and Hydraulic Fluids.
Scenario: Can be directly submerged in coolant tanks or exposed to cleaning agents in food processing machinery (depending on specific chemical charts).