960 CY.P
High-Flex Shielded PUR Cable: Tested for over 20 Million Cycles
Conductor: Fine stranded oxygen-free copper wire; multi-stranded conductor compliant with DIN VDE 0295 and IEC 60228 Class 6 standards.
Insulation: TPE (Thermoplastic Elastomer).
Core Identification: Color-coded or numbered (Customizable upon request).
Shielding: Tinned copper wire braid (Optimized for EMC requirements).
Outer Jacket: PUR (Polyurethane).
Standard Colors: Black, Gray, Orange.
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Product Description
960 CY.P : Product Description and Specifications
The 960 CY.P is a high-flex, shielded robot cable featuring TPE insulation and a durable PUR jacket. Designed for harsh, oily environments, it offers superior EMC protection and a service life exceeding 20 million cycles. It is the ideal solution for high-speed drag chains and dynamic motion applications requiring extreme reliability.
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Advantages
960 CY.P : Benefits and Features
High Reliability: Tested for over 20 million cycles of continuous motion.
Rugged Protection: PUR jacket resists oil, chemicals, and extreme abrasion.
Interference Free: Tinned copper shielding ensures EMC compliance.
Dynamic Performance: Supports speeds up to 3m/s and tight bending (6×D).
Wide Temp Range: Operates reliably from -40°C to +90°C.
Technical Data
| Parameter | Specification |
|---|---|
| Rated Voltage | 30V / 300V / 600V |
| Test Voltage | 500V / 2000V |
| Minimum Bending Radius (Fixed) | 4 × Cable Diameter (4xD) |
| Minimum Bending Radius (Mobile) | 6 × Cable Diameter (6xD) |
| Temperature Range (Fixed) | -50°C to +105°C |
| Temperature Range (Mobile) | -40°C to +90°C |
| Movement Speed | ≤ 3 m/s |
| Service Life | ≥ 20 Million Cycles |
Dimensions/Parameters
| Model | No. of Cores x Cross Section (n x mm²) | Approx. Outer Diameter (mm) | Approx. Cable Weight (kg/km) |
|---|---|---|---|
| JOCA® 960 CY.P | 2×0.14 | 4.5 | 26 |
| JOCA® 960 CY.P | 3×0.14 | 4.7 | 28 |
| JOCA® 960 CY.P | 4×0.14 | 5.2 | 35 |
| JOCA® 960 CY.P | 5×0.14 | 5.5 | 39 |
| JOCA® 960 CY.P | 6×0.14 | 5.8 | 44 |
| JOCA® 960 CY.P | 7×0.14 | 6.4 | 53 |
| JOCA® 960 CY.P | 8×0.14 | 6.7 | 60 |
| JOCA® 960 CY.P | 9×0.14 | 7.1 | 65 |
| JOCA® 960 CY.P | 10×0.14 | 7.5 | 75 |
| JOCA® 960 CY.P | 12×0.14 | 8.2 | 85 |
| JOCA® 960 CY.P | 14×0.14 | 8.7 | 100 |
| JOCA® 960 CY.P | 16×0.14 | 9.1 | 107 |
| JOCA® 960 CY.P | 2×0.2 | 4.7 | 28 |
| JOCA® 960 CY.P | 3×0.2 | 5.1 | 34 |
| JOCA® 960 CY.P | 4×0.2 | 5.4 | 38 |
| JOCA® 960 CY.P | 5×0.2 | 5.7 | 43 |
| JOCA® 960 CY.P | 6×0.2 | 6.3 | 53 |
| JOCA® 960 CY.P | 7×0.2 | 6.7 | 60 |
| JOCA® 960 CY.P | 8×0.2 | 7 | 68 |
| JOCA® 960 CY.P | 9×0.2 | 7.6 | 79 |
| JOCA® 960 CY.P | 10×0.2 | 8.1 | 88 |
| JOCA® 960 CY.P | 12×0.2 | 8.9 | 101 |
| JOCA® 960 CY.P | 14×0.2 | 9.3 | 119 |
| JOCA® 960 CY.P | 16×0.2 | 9.6 | 120 |
| JOCA® 960 CY.P | 2×0.25 | 5 | 32 |
| JOCA® 960 CY.P | 3×0.25 | 5.2 | 36 |
| JOCA® 960 CY.P | 4×0.25 | 5.6 | 42 |
| JOCA® 960 CY.P | 5×0.25 | 6.2 | 50 |
| JOCA® 960 CY.P | 6×0.25 | 6.5 | 58 |
| JOCA® 960 CY.P | 7×0.25 | 6.9 | 66 |
| JOCA® 960 CY.P | 8×0.25 | 7.5 | 78 |
| JOCA® 960 CY.P | 9×0.25 | 7.9 | 87 |
| JOCA® 960 CY.P | 10×0.25 | 8.4 | 98 |
| JOCA® 960 CY.P | 12×0.25 | 9.2 | 112 |
| JOCA® 960 CY.P | 14×0.25 | 9.9 | 140 |
| JOCA® 960 CY.P | 16×0.25 | 10.2 | 143 |
| JOCA® 960 CY.P | 2×0.3 | 5.2 | 34 |
| JOCA® 960 CY.P | 3×0.3 | 5.4 | 38 |
| JOCA® 960 CY.P | 4×0.3 | 5.7 | 45 |
| JOCA® 960 CY.P | 5×0.3 | 6.3 | 54 |
| JOCA® 960 CY.P | 6×0.3 | 6.7 | 62 |
| JOCA® 960 CY.P | 7×0.3 | 7.1 | 71 |
| JOCA® 960 CY.P | 8×0.3 | 7.7 | 84 |
| JOCA® 960 CY.P | 9×0.3 | 8.2 | 94 |
| JOCA® 960 CY.P | 10×0.3 | 8.8 | 109 |
| JOCA® 960 CY.P | 12×0.3 | 9.5 | 121 |
| JOCA® 960 CY.P | 14×0.3 | 10.2 | 150 |
| JOCA® 960 CY.P | 16×0.3 | 10.6 | 156 |
| JOCA® 960 CY.P | 2×0.34 | 5.2 | 35 |
| JOCA® 960 CY.P | 3×0.34 | 5.4 | 39 |
| JOCA® 960 CY.P | 4×0.34 | 5.7 | 46 |
| JOCA® 960 CY.P | 5×0.34 | 6.3 | 56 |
| JOCA® 960 CY.P | 6×0.34 | 6.7 | 64 |
| JOCA® 960 CY.P | 7×0.34 | 7.1 | 74 |
| JOCA® 960 CY.P | 8×0.34 | 7.7 | 87 |
| JOCA® 960 CY.P | 9×0.34 | 8.2 | 97 |
| JOCA® 960 CY.P | 10×0.34 | 8.8 | 113 |
| JOCA® 960 CY.P | 12×0.34 | 9.5 | 125 |
| JOCA® 960 CY.P | 14×0.34 | 10.2 | 155 |
| JOCA® 960 CY.P | 16×0.34 | 10.6 | 162 |
| JOCA® 960 CY.P | 2×0.4 | 5.8 | 42 |
| JOCA® 960 CY.P | 3×0.4 | 6 | 48 |
| JOCA® 960 CY.P | 4×0.4 | 6.6 | 59 |
| JOCA® 960 CY.P | 5×0.4 | 7.1 | 68 |
| JOCA® 960 CY.P | 6×0.4 | 7.6 | 80 |
| JOCA® 960 CY.P | 7×0.4 | 8.3 | 95 |
| JOCA® 960 CY.P | 8×0.4 | 8.8 | 107 |
| JOCA® 960 CY.P | 9×0.4 | 9.4 | 120 |
| JOCA® 960 CY.P | 10×0.4 | 10.2 | 139 |
| JOCA® 960 CY.P | 12×0.4 | 11.2 | 164 |
| JOCA® 960 CY.P | 14×0.4 | 12.1 | 200 |
| JOCA® 960 CY.P | 16×0.4 | 12.5 | 205 |
| JOCA® 960 CY.P | 2×0.5 | 6.5 | 53 |
| JOCA® 960 CY.P | 3×0.5 | 6.8 | 62 |
| JOCA® 960 CY.P | 4×0.5 | 7.3 | 75 |
| JOCA® 960 CY.P | 5×0.5 | 8.1 | 88 |
| JOCA® 960 CY.P | 6×0.5 | 8.6 | 102 |
| JOCA® 960 CY.P | 7×0.5 | 9.5 | 123 |
| JOCA® 960 CY.P | 8×0.5 | 10.1 | 138 |
| JOCA® 960 CY.P | 9×0.5 | 10.7 | 156 |
| JOCA® 960 CY.P | 10×0.5 | 11.7 | 185 |
| JOCA® 960 CY.P | 12×0.5 | 12.9 | 206 |
| JOCA® 960 CY.P | 14×0.5 | 13.9 | 248 |
| JOCA® 960 CY.P | 16×0.5 | 14.3 | 264 |
| JOCA® 960 CY.P | 2×0.75 | 6.9 | 63 |
| JOCA® 960 CY.P | 3×0.75 | 7.3 | 74 |
| JOCA® 960 CY.P | 4×0.75 | 8 | 94 |
| JOCA® 960 CY.P | 5×0.75 | 8.6 | 106 |
| JOCA® 960 CY.P | 6×0.75 | 9.4 | 129 |
| JOCA® 960 CY.P | 7×0.75 | 10.2 | 149 |
| JOCA® 960 CY.P | 8×0.75 | 11 | 179 |
| JOCA® 960 CY.P | 9×0.75 | 11.7 | 202 |
| JOCA® 960 CY.P | 10×0.75 | 12.7 | 232 |
| JOCA® 960 CY.P | 12×0.75 | 14.1 | 267 |
| JOCA® 960 CY.P | 14×0.75 | 15.2 | 316 |
| JOCA® 960 CY.P | 16×0.75 | 15.6 | 333 |
| JOCA® 960 CY.P | 2×1.0 | 8.1 | 76 |
| JOCA® 960 CY.P | 3×1.0 | 8.7 | 96 |
| JOCA® 960 CY.P | 4×1.0 | 9.4 | 116 |
| JOCA® 960 CY.P | 5×1.0 | 10.3 | 136 |
| JOCA® 960 CY.P | 6×1.0 | 11.1 | 159 |
| JOCA® 960 CY.P | 7×1.0 | 12.2 | 193 |
| JOCA® 960 CY.P | 8×1.0 | 13 | 220 |
| JOCA® 960 CY.P | 9×1.0 | 14.2 | 255 |
| JOCA® 960 CY.P | 10×1.0 | 15.4 | 293 |
| JOCA® 960 CY.P | 2×1.5 | 8.8 | 102 |
| JOCA® 960 CY.P | 3×1.5 | 9.5 | 129 |
| JOCA® 960 CY.P | 4×1.5 | 10.2 | 158 |
| JOCA® 960 CY.P | 5×1.5 | 11.2 | 189 |
| JOCA® 960 CY.P | 6×1.5 | 12.3 | 228 |
| JOCA® 960 CY.P | 7×1.5 | 13.3 | 264 |
| JOCA® 960 CY.P | 8×1.5 | 14.4 | 309 |
| JOCA® 960 CY.P | 9×1.5 | 15.6 | 358 |
| JOCA® 960 CY.P | 10×1.5 | 17 | 410 |
| JOCA® 960 CY.P | 2×2.5 | 11 | 167 |
| JOCA® 960 CY.P | 3×2.5 | 11.6 | 204 |
| JOCA® 960 CY.P | 4×2.5 | 12.8 | 251 |
| JOCA® 960 CY.P | 5×2.5 | 14.1 | 299 |
| JOCA® 960 CY.P | 6×2.5 | 15.4 | 362 |
| JOCA® 960 CY.P | 7×2.5 | 17 | 430 |
| JOCA® 960 CY.P | 8×2.5 | 18.4 | 512 |
| JOCA® 960 CY.P | 9×2.5 | 19.9 | 591 |
| JOCA® 960 CY.P | 10×2.5 | 21.6 | 678 |
| JOCA® 960 CY.P | 2×4.0 | 12.4 | 218 |
| JOCA® 960 CY.P | 3×4.0 | 13.1 | 266 |
| JOCA® 960 CY.P | 4×4.0 | 14.5 | 342 |
| JOCA® 960 CY.P | 5×4.0 | 15.9 | 403 |
| JOCA® 960 CY.P | 6×4.0 | 17.4 | 486 |
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Production Processes Of Robot cable
To ensure superior flexibility, JOCA manufactures high-performance robot cables using advanced short-pitch cabling and extrusion technology. Specifically, this automated workflow integrates extra-fine copper stranding (Class 6), anti-torsion core assembly, and pressure extrusion. In addition, the line applies mechanically tough insulation and a robust PUR (Polyurethane) outer sheath to resist abrasion and oil. Moreover, our quality control team actively conducts multi-million cycle drag chain and bending tests on every batch. Consequently, this rigorous process guarantees that our cables strictly meet international standards for dynamic automation systems.
Packing For Shipment
To meet various transportation needs, there are many methods of packaging that can be used.
Have more questions?
Q: Difference between Standard Flexible Cable and Robot Cable?
A: Static vs. Dynamic Design.
Standard Flexible: Designed for occasional flexing or fixed installation.
Robot Cable (High-Flex): Engineered for continuous dynamic motion in drag chains. They feature short-pitch stranding (tight twisting) and low-friction internal bedding to withstand millions of bending cycles without “corkscrewing” or core breakage.
Q: Service Life (Cycles) in Drag Chains?
A: Validated Durability.
PVC Series: Typically 3-5 million cycles (Standard duty).
PUR Series: Tested to exceed 10-20 million cycles (High-speed/High-acceleration).
Note: Performance depends on bending radius and travel distance. All ratings are validated in our internal Drag Chain Test Center.
Q: Material Selection: PVC vs. PUR?
A: Environment Matching.
Special PVC: Cost-effective. Ideal for dry environments (woodworking, packaging) with moderate stress.
PUR (Polyurethane): The premium standard. Essential for CNC machines and Automotive lines. It offers extreme resistance to coolants (cutting fluids), mineral oils, and mechanical abrasion (notch resistant).
Q:Minimum Bending Radius?
A: Compact Installation.
Fixed: 4x Outer Diameter (OD).
Dynamic (Drag Chain): 7.5x – 10x OD.
Advice: Using a larger radius (e.g., 10x) significantly extends the cable’s service life by reducing mechanical stress on the copper strands.
Q: EMI Shielding for Servo Systems?
A: High-Coverage EMC.
Yes: Available with Tinned Copper Braid Shielding (Optical Coverage ≥85%).
Application: Critical for Servo Motors and Feedback/Encoder cables to prevent signal corruption from VFDs and power drives in noisy industrial cabinets.
Q: Torsion vs. Bending (Robotic Arms)?
A: Linear vs. 3D Motion.
Drag Chain Cables: Designed for linear bending (rolling flex).
Robot Torsion Cables: Specifically engineered for 6-Axis Robots. They withstand twisting loads of ±180°/m or ±360°/m.
Warning: Do not use standard drag chain cables for twisting applications; they will fail. Please specify “Torsion Required.”
Q: International Certification (UL/CE)?
A: Global Market Ready.
Certifications: Manufactured to IEC/VDE standards.
Export: We offer UL/cUL styles (e.g., UL 20549, UL 20233) for North America and CE compliance for Europe, ensuring your machinery passes global customs and safety inspections.
Q : Customization & Hybrid Cables?
A: OEM & Hybrid Solutions.
Hybrid Tech: We can manufacture “One-Cable Solutions” (Power + Signal + Data in one jacket) to reduce drag chain weight.
Assemblies: JOCA also provides pre-assembled harnesses with industrial connectors (e.g., M12, M23, heavy-duty connectors) for “Plug & Play” efficiency.