960 CY.TP
TPE/PUR Shielded Twisted Pair Cable 300V/600V
Conductor: Fine stranded oxygen-free copper wires, Class 6 (acc. to DIN VDE 0295 / IEC 60228)
Insulation: TPE (Thermoplastic Elastomer)
Core Arrangement: Twisted in pairs (TP)
Shielding: Tinned copper wire braid (EMC optimized)
Outer Jacket: PUR (Polyurethane)
Nominal Voltage: 30V / 300V / 600V
Test Voltage: 500V / 2000V
Temperature Range:
Fixed installation: -50°C to +105°C
Mobile installation: -40°C to +90°C
Min. Bending Radius:
Fixed installation: 4 x d (Outer Diameter)
Mobile installation: 6 x d (Outer Diameter)
Max. Speed: ≤ 3 m/s
Service Life: ≥ 20 million cycles
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Product Description
960CY.TP: Product Description and Specifications
The 960 CY. TP is a high-flexibility control and data transmission cable designed specifically for industrial robotics and dynamic drag chain applications. Engineered with a Twisted Pair (TP) construction and a tinned copper braid shield, this cable ensures reliable signal transmission with high electromagnetic compatibility (EMC), even in environments with significant electrical interference.
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Advantages
960CY.TP : Benefits and Features
Dynamic Durability: Rated for over 20 million cycles with a movement speed of up to 3m/s. It supports a tight bending radius of 6x outer diameter in mobile installations.
Harsh Environment Resistance: The PUR jacket offers excellent resistance to oil, coolant, acids, and alkalis. It is highly abrasion-resistant and scratch-resistant, making it suitable for drag chain tracks.
Temperature Range: Operates reliably in extreme temperatures, from -40°C to +90°C in mobile applications and down to -50°C in fixed installations.
Interference Protection: The copper wire braided shielding meets EMC requirements, preventing electromagnetic interference in complex industrial settings.
Dimensions/Parameters
| Model | Specification (N x mm2) | Approx. OD (mm) | Approx. Weight (kg/km) |
|---|---|---|---|
| 960 CY.TP | 2×2×0.14 | 6.1 | 44 |
| 960 CY.TP | 3×2×0.14 | 6.6 | 54 |
| 960 CY.TP | 4×2×0.14 | 7 | 66 |
| 960 CY.TP | 5×2×0.14 | 7.7 | 75 |
| 960 CY.TP | 6×2×0.14 | 8.3 | 88 |
| 960 CY.TP | 7×2×0.14 | 9 | 92 |
| 960 CY.TP | 2×2×0.2 | 6.6 | 51 |
| 960 CY.TP | 3×2×0.2 | 6.9 | 65 |
| 960 CY.TP | 4×2×0.2 | 7.6 | 80 |
| 960 CY.TP | 5×2×0.2 | 8.2 | 92 |
| 960 CY.TP | 6×2×0.2 | 8.9 | 108 |
| 960 CY.TP | 7×2×0.2 | 9.5 | 113 |
| 960 CY.TP | 2×2×0.25 | 6.8 | 66 |
| 960 CY.TP | 3×2×0.25 | 7.4 | 82 |
| 960 CY.TP | 4×2×0.25 | 7.9 | 104 |
| 960 CY.TP | 5×2×0.25 | 8.7 | 120 |
| 960 CY.TP | 6×2×0.25 | 9.3 | 141 |
| 960 CY.TP | 7×2×0.25 | 9.9 | 148 |
| 960 CY.TP | 2×2×0.3 | 7 | 70 |
| 960 CY.TP | 3×2×0.3 | 7.5 | 88 |
| 960 CY.TP | 4×2×0.3 | 8.1 | 111 |
| 960 CY.TP | 5×2×0.3 | 8.7 | 129 |
| 960 CY.TP | 6×2×0.3 | 9.5 | 152 |
| 960 CY.TP | 7×2×0.3 | 10 | 160 |
| 960 CY.TP | 2×2×0.34 | 7 | 77 |
| 960 CY.TP | 3×2×0.34 | 7.5 | 98 |
| 960 CY.TP | 4×2×0.34 | 8.1 | 120 |
| 960 CY.TP | 5×2×0.34 | 8.7 | 140 |
| 960 CY.TP | 6×2×0.34 | 9.5 | 165 |
| 960 CY.TP | 7×2×0.34 | 10 | 175 |
| 960 CY.TP | 2×2×0.4 | 8 | 78 |
| 960 CY.TP | 3×2×0.4 | 8.7 | 100 |
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Production Processes Of Robot cable
To ensure superior flexibility, JOCA manufactures high-performance robot cables using advanced short-pitch cabling and extrusion technology. Specifically, this automated workflow integrates extra-fine copper stranding (Class 6), anti-torsion core assembly, and pressure extrusion. In addition, the line applies mechanically tough insulation and a robust PUR (Polyurethane) outer sheath to resist abrasion and oil. Moreover, our quality control team actively conducts multi-million cycle drag chain and bending tests on every batch. Consequently, this rigorous process guarantees that our cables strictly meet international standards for dynamic automation systems.
Packing For Shipment
To meet various transportation needs, there are many methods of packaging that can be used.
Have more questions?
Q: Applications for 960 CY. TP?
A: Extreme Dynamic Environments.
Design: A premium shielded twisted pair cable engineered for continuous high-speed motion.
Use Cases: Ideal for High-Speed Drag Chains (Pick & Place), CNC Gantry Systems, and Industrial Robotics (Linear Axis).
Environment: Specifically built to survive harsh industrial zones involving mineral oils, coolants, and heavy vibration.
Q: Benefits of the PUR Jacket?
A: The “Armor” for Industry.
Material: Polyurethane (PUR) (Matte finish, non-adhesive).
Mechanical: Exceptional resistance to abrasion, notches, and tears (far superior to PVC).
Chemical: Virtually immune to cutting fluids (coolants), hydraulic oils, and grease, making it the standard for CNC and automotive machining centers.
Q:Function of the "CY" Shielding?
A: High-Density EMC Protection.
“CY” Code: Indicates a Tinned Copper Braid Shield with High Optical Coverage (≥85%).
Benefit: Blocks EMI/RFI noise from VFDs and servo drives.
“TP” Benefit: The Twisted Pair structure cancels out “crosstalk” (differential mode noise), ensuring error-free data/signal transmission in noisy cabinets.
Q:Service Life (20 Million Cycles)?
A: Long-Life Performance.
Rating: Tested to exceed 20 Million Cycles in drag chains.
Dynamics: Supports speeds up to 3-5 m/s with high acceleration.
ROI: Designed for “Install & Forget” reliability, minimizing machine downtime and maintenance costs.
Q: Why "TP" (Twisted Pair)?
A: Signal Integrity.
Mechanism: Twisting conductors cancels electromagnetic interference between pairs (Crosstalk).
Necessity: Crucial for Encoder, Resolver, or Sensor signals where even micro-volt fluctuations can cause machine errors.
Q: Minimum Bending Radius (6x)?
A: Ultra-Compact Installation.
Mobile (Drag Chain): 6 x Cable Diameter (Thanks to the high-flex TPE core).
Fixed: 4 x Cable Diameter.
Advantage: Allows for smaller drag chains and tighter machine designs compared to standard cables (usually 7.5x or 10x).
Q: Temperature Range?
A: Extreme Cold Ready.
Mobile: -40°C to +90°C.
Fixed: -50°C to +105°C.
Application: Suitable for Cold Storage Automation and outdoor gantry cranes without sheath cracking.
Q :Why TPE Insulation?
A: The Core of Durability.
Material: TPE (Thermoplastic Elastomer).
Performance: Offers Low Friction and High Fatigue Resistance (prevents internal core breakage).
Electrical: Provides Low Capacitance, allowing for longer cable runs without signal degradation compared to PVC insulation.