960 CY
High-Flex PUR Robot Cable with 20 Million Bending Cycles
Conductor: Fine oxygen-free copper wire, multi-stranded (Class 6) according to DIN VDE 0295 and IEC 60228.
Insulation: Premium Thermoplastic Elastomer (TPE).
Core Identification: Color-coded or number-coded (customizable upon request).
Jacket Material: Polyurethane (PUR).
Available Colors: Black, Gray, Orange.
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Product Description
960 CY : Product Description and Specifications
The 960 CY is a high-performance, ultra-flexible control cable specifically engineered for continuous motion in industrial automation. Featuring a robust PUR (Polyurethane) jacket and specialized TPE insulation, this cable is designed to withstand the extreme mechanical stress of high-speed drag chains and robotic systems while maintaining exceptional chemical and oil resistance.
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Advantages
960 CY : Benefits and Features
Extreme Durability: Tested to exceed 20 million bending cycles, ensuring long-term reliability in high-duty cycle applications.
Superior Environmental Resistance: The PUR outer sheath provides excellent protection against mineral oils, abrasion, microbial attack, and hydrolysis.
High-Speed Performance: Optimized for travel speeds up to 3m/s, making it ideal for modern, fast-paced automated production lines.
Wide Temperature Range: Operates reliably in extreme temperatures ranging from -50°C up to +105°C (fixed installation).
Class 6 Flexibility: Built with ultra-fine, oxygen-free copper strands (Class 6) to provide maximum flexibility and prevent conductor fatigue.
Technical Parameters
| Item | Specification |
|---|---|
| Rated Voltage | 30V / 300V / 600V |
| Test Voltage | 500V / 2000V |
| Min. Bending Radius (Fixed) | 4 x d (Outer Diameter) |
| Min. Bending Radius (Mobile) | 6 x d (Outer Diameter) |
| Maximum Movement Speed | ≤ 3m/s |
| Service Life (Bending Cycles) | ≥ 20 Million Cycles |
| Temperature Range (Fixed) | -50°C to +105°C |
| Temperature Range (Mobile) | -40°C to +90°C |
Dimensions/Parameters
| Model | No. of Cores x Nominal Cross-Section (N x mm²) | Approx. Outer Diameter (mm) | Approx. Cable Weight (kg/km) |
|---|---|---|---|
| 960 CY | 2×0.14 | 3.9 | 17 |
| 960 CY | 3×0.14 | 4.1 | 20 |
| 960 CY | 4×0.14 | 4.3 | 23 |
| 960 CY | 5×0.14 | 4.9 | 30 |
| 960 CY | 6×0.14 | 5.2 | 34 |
| 960 CY | 7×0.14 | 5.6 | 40 |
| 960 CY | 8×0.14 | 5.9 | 45 |
| 960 CY | 9×0.14 | 6.5 | 52 |
| 960 CY | 10×0.14 | 6.9 | 62 |
| 960 CY | 12×0.14 | 7.8 | 69 |
| 960 CY | 14×0.14 | 8.4 | 80 |
| 960 CY | 16×0.14 | 8.5 | 83 |
| 960 CY | 2×0.2 | 4.1 | 20 |
| 960 CY | 3×0.2 | 4.3 | 23 |
| 960 CY | 4×0.2 | 4.6 | 27 |
| 960 CY | 5×0.2 | 5.1 | 34 |
| 960 CY | 6×0.2 | 5.5 | 40 |
| 960 CY | 7×0.2 | 5.9 | 46 |
| 960 CY | 8×0.2 | 6.5 | 55 |
| 960 CY | 9×0.2 | 6.8 | 63 |
| 960 CY | 10×0.2 | 7.3 | 71 |
| 960 CY | 12×0.2 | 8.3 | 80 |
| 960 CY | 14×0.2 | 9.1 | 96 |
| 960 CY | 16×0.2 | 9.2 | 101 |
| 960 CY | 2×0.25 | 4.3 | 22 |
| 960 CY | 3×0.25 | 4.5 | 25 |
| 960 CY | 4×0.25 | 5.0 | 32 |
| 960 CY | 5×0.25 | 5.3 | 38 |
| 960 CY | 6×0.25 | 5.7 | 45 |
| 960 CY | 7×0.25 | 6.3 | 54 |
| 960 CY | 8×0.25 | 6.7 | 60 |
| 960 CY | 9×0.25 | 7.3 | 73 |
| 960 CY | 10×0.25 | 7.8 | 84 |
| 960 CY | 12×0.25 | 8.8 | 94 |
| 960 CY | 14×0.25 | 9.2 | 108 |
| 960 CY | 16×0.25 | 9.5 | 114 |
| 960 CY | 2×0.3 | 4.4 | 23 |
| 960 CY | 3×0.3 | 4.8 | 30 |
| 960 CY | 4×0.3 | 5.1 | 35 |
| 960 CY | 5×0.3 | 5.5 | 42 |
| 960 CY | 6×0.3 | 6.0 | 52 |
| 960 CY | 7×0.3 | 6.5 | 60 |
| 960 CY | 8×0.3 | 6.9 | 68 |
| 960 CY | 9×0.3 | 7.5 | 80 |
| 960 CY | 10×0.3 | 8.0 | 91 |
| 960 CY | 12×0.3 | 9.1 | 99 |
| 960 CY | 14×0.3 | 9.8 | 120 |
| 960 CY | 16×0.3 | 10.1 | 130 |
| 960 CY | 2×0.34 | 4.4 | 23 |
| 960 CY | 3×0.34 | 4.8 | 31 |
| 960 CY | 4×0.34 | 5.1 | 36 |
| 960 CY | 5×0.34 | 5.5 | 44 |
| 960 CY | 6×0.34 | 6.0 | 54 |
| 960 CY | 7×0.34 | 6.5 | 63 |
| 960 CY | 8×0.34 | 6.9 | 71 |
| 960 CY | 9×0.34 | 7.5 | 83 |
| 960 CY | 10×0.34 | 8.0 | 95 |
| 960 CY | 12×0.34 | 9.1 | 103 |
| 960 CY | 14×0.34 | 9.8 | 125 |
| 960 CY | 16×0.34 | 10.1 | 136 |
| 960 CY | 2×0.4 | 5.2 | 33 |
| 960 CY | 3×0.4 | 5.5 | 39 |
| 960 CY | 4×0.4 | 5.9 | 46 |
| 960 CY | 5×0.4 | 6.3 | 55 |
| 960 CY | 6×0.4 | 7.0 | 68 |
| 960 CY | 7×0.4 | 7.6 | 78 |
| 960 CY | 8×0.4 | 8.3 | 93 |
| 960 CY | 9×0.4 | 8.8 | 105 |
| 960 CY | 10×0.4 | 9.4 | 119 |
| 960 CY | 12×0.4 | 10.7 | 133 |
| 960 CY | 14×0.4 | 11.5 | 160 |
| 960 CY | 16×0.4 | 11.9 | 170 |
| 960 CY | 2×0.5 | 5.9 | 42 |
| 960 CY | 3×0.5 | 6.1 | 49 |
| 960 CY | 4×0.5 | 6.8 | 61 |
| 960 CY | 5×0.5 | 7.3 | 74 |
| 960 CY | 6×0.5 | 8.1 | 90 |
| 960 CY | 7×0.5 | 8.7 | 104 |
| 960 CY | 8×0.5 | 9.3 | 118 |
| 960 CY | 9×0.5 | 10.2 | 138 |
| 960 CY | 10×0.5 | 10.9 | 158 |
| 960 CY | 12×0.5 | 12.5 | 180 |
| 960 CY | 14×0.5 | 13.3 | 212 |
| 960 CY | 16×0.5 | 13.7 | 223 |
| 960 CY | 2×0.75 | 6.4 | 53 |
| 960 CY | 3×0.75 | 6.7 | 63 |
| 960 CY | 4×0.75 | 7.3 | 77 |
| 960 CY | 5×0.75 | 8.0 | 95 |
| 960 CY | 6×0.75 | 8.7 | 112 |
| 960 CY | 7×0.75 | 9.6 | 134 |
| 960 CY | 8×0.75 | 10.2 | 153 |
| 960 CY | 9×0.75 | 11.2 | 180 |
| 960 CY | 10×0.75 | 12.0 | 205 |
| 960 CY | 12×0.75 | 13.7 | 232 |
| 960 CY | 14×0.75 | 14.8 | 276 |
| 960 CY | 16×0.75 | 15.2 | 293 |
| 960 CY | 2×1.0 | 7.5 | 67 |
| 960 CY | 3×1.0 | 8.0 | 79 |
| 960 CY | 4×1.0 | 8.9 | 100 |
| 960 CY | 5×1.0 | 9.7 | 120 |
| 960 CY | 6×1.0 | 10.7 | 146 |
| 960 CY | 7×1.0 | 11.6 | 169 |
| 960 CY | 8×1.0 | 12.6 | 198 |
| 960 CY | 9×1.0 | 13.7 | 233 |
| 960 CY | 10×1.0 | 14.8 | 266 |
| 960 CY | 2×1.5 | 8.4 | 93 |
| 960 CY | 3×1.5 | 8.7 | 115 |
| 960 CY | 4×1.5 | 9.7 | 145 |
| 960 CY | 5×1.5 | 10.7 | 177 |
| 960 CY | 6×1.5 | 11.6 | 208 |
| 960 CY | 7×1.5 | 12.8 | 247 |
| 960 CY | 8×1.5 | 13.9 | 288 |
| 960 CY | 9×1.5 | 14.9 | 326 |
| 960 CY | 10×1.5 | 16.2 | 375 |
| 960 CY | 2×2.5 | 10.5 | 150 |
| 960 CY | 3×2.5 | 11.1 | 192 |
| 960 CY | 4×2.5 | 12.3 | 241 |
| 960 CY | 5×2.5 | 13.5 | 293 |
| 960 CY | 6×2.5 | 14.9 | 351 |
| 960 CY | 7×2.5 | 16.2 | 398 |
| 960 CY | 8×2.5 | 17.6 | 473 |
| 960 CY | 9×2.5 | 19.1 | 545 |
| 960 CY | 10×2.5 | 20.9 | 624 |
| 960 CY | 2×4.0 | 11.9 | 202 |
| 960 CY | 3×4.0 | 12.6 | 262 |
| 960 CY | 4×4.0 | 13.9 | 329 |
| 960 CY | 5×4.0 | 15.4 | 401 |
| 960 CY | 6×4.0 | 16.9 | 480 |
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Production Processes Of Robot cable
To ensure superior flexibility, JOCA manufactures high-performance robot cables using advanced short-pitch cabling and extrusion technology. Specifically, this automated workflow integrates extra-fine copper stranding (Class 6), anti-torsion core assembly, and pressure extrusion. In addition, the line applies mechanically tough insulation and a robust PUR (Polyurethane) outer sheath to resist abrasion and oil. Moreover, our quality control team actively conducts multi-million cycle drag chain and bending tests on every batch. Consequently, this rigorous process guarantees that our cables strictly meet international standards for dynamic automation systems.
Packing For Shipment
To meet various transportation needs, there are many methods of packaging that can be used.
Have more questions?
Q: Maximum Bending Life of 960 CY?
A: 20 Million+ Cycles.
Durability: Engineered for Heavy-Duty cycles, tested to withstand over 20 million bending cycles in our drag chain lab.
Reliability: Provides “Install & Forget” longevity for automated production lines, significantly reducing maintenance downtime.
Q: Oil & Chemical Resistance?
A: Superior Chemical Immunity.
Jacket: Premium PUR (Polyurethane).
Resistance: Excellent resistance to mineral oils, cutting fluids (coolants), hydrolysis, and microbes.
Environment: Specifically designed for harsh machining centers (CNC) where PVC cables would swell or crack.
Q: Cold Environment Capability?
A: Extreme Cold Flexible.
Mobile: -40°C to +90°C.
Fixed: -50°C to +105°C.
Application: Remains flexible in Cold Storage Automation and outdoor gantry cranes without sheath stiffening.
Q:Importance of "Class 6" Conductor?
A: Fatigue Resistance.
Definition: DIN VDE 0295 Class 6 (Extra-Fine Stranded Oxygen-Free Copper).
Function: The ultra-fine strands allow the copper to bend millions of times without work-hardening or snapping. This is the “heart” of a high-speed robot cable.
Q: Maximum Travel Speed?
(原: What is the maximum travel speed…) A: High Dynamic Performance.
Speed: Supports travel speeds up to 3 m/s (depending on travel length).
Dynamics: Optimized for High Acceleration systems. The TPE insulation reduces internal friction, allowing the cable to glide smoothly inside the chain even at high velocities.
Q: Minimum Bending Radius?
A: Compact Installation.
Mobile: 6 x D (Outer Diameter).
Fixed: 4 x D.
Benefit: Enables installation in modern, compact robotic joints and tight drag chain radii.
Q: Outdoor Suitability?
A: UV & Weather Resistant.
Yes: The PUR jacket offers natural UV resistance and protection against ozone/oxidation, making it suitable for outdoor gantry cranes and material handling.
Q : Insulation & Jacket Materials?
A: TPE + PUR (The Golden Combo).
Insulation: High-Grade TPE (Thermoplastic Elastomer). It offers low friction and high mechanical strength, far superior to PVC for dynamic motion.
Jacket: Abrasion-Resistant PUR.
Note: This model is Unshielded. If you require EMC protection (Shielding), please choose our 960 CY.P series.