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LV ABC Cable (CAAI / CAAI-S) - Aluminum Conductor

Overhead Self-Supporting Bundle Cable with XLPE Insulation

  • Conductor : Aluminum, Aluminum Alloy or ACSR(copper, AWAC, ACAR conductorsare also available)

  • Insulation : XLPE
  • Voltage: 0.6/1kV
  • Number of cores: 2-5 cores

 Save at least 30% on average

LV CAAI
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    Product Description

    LV ABC Cable (CAAI / CAAI-S) : Product Description and Specifications

LV ABC (CAAI / CAAI-S) is a self-supporting 0.6/1kV overhead system designed for secondary power distribution. The construction utilizes concentric stranded Aluminum conductors with high-grade XLPE insulation. Engineered to replace traditional bare wires, this insulated architecture prevents illegal tapping and resists harsh weather erosion in both rural and urban grids. Fully compliant with CAAI-S specifications, the cable ensures grid reliability through superior dielectric strength and mechanical robustness.

LV CAAI_1
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    Advantages

    LV ABC Cable (CAAI / CAAI-S) : Benefits and Features

  • Fault Mitigation: XLPE Dielectric Layer. Specifically engineered to inhibit short circuits from vegetation (trees) or wildlife contact.

  • Environmental Stability: UV-Hardened Insulation. Carbon-stabilized for long-term outdoor weathering and ozone resistance.

  • Core Configurations: Available in 2 to 5 core lay-ups (Phase + Neutral + Street Lighting options).

  • Metallurgy: Conductors specified in Aluminum, AAAC, or ACSR per tensile requirements.

  • Economic Design: Self-Supporting Structure. Drastically lowers pole-loading and O&M costs compared to bare wire.

  • Grid Security: Bundled Architecture. Physically deters unauthorized power tapping and line tampering.

Dimensions/Parameters

Standard CAAI 0.6/1 kV: Bare Neutral with Public Lighting
NameNo. of coresPhase Cond. Cross Section [mm2]Phase Cond. Diam. [mm]Min. insulation thick. [mm]Public lightingNeutral Cond. section [mm2]Nom. outer diam. [mm]Approx. weight [kg/km]
CAAI 0.6/1 kV 2x25+1x16+ND25 mm22255.81.141 x 16 mm22521.3326
CAAI 0.6/1 kV 2x35+1x16+ND25 mm22356.91.141 x 16 mm22523389
CAAI 0.6/1 kV 3x25+1x16+ND25 mm23255.81.141 x 16 mm22521.3421
CAAI 0.6/1 kV 3x35+1x16+ND25 mm23356.91.141 x 16 mm22523515
CAAI 0.6/1 kV 3x50+1x16+ND35 mm23508.11.521 x 16 mm23526.5694
CAAI 0.6/1 kV 3x70+1x16+ND50 mm23709.81.521 x 16 mm25030.9943
CAAI 0.6/1 kV 3x95+1x16+ND70 mm239511.51.521 x 16 mm27035.51245
CAAI 0.6/1 kV 3x120+1x16+ND70 mm2312012.82.031 x 16 mm27039.31530
Bare Neutral Configuration: CAAI 0.6/1 kV (No Public Lighting)
NameNo. of coresPhase Cond. Cross Section [mm2]Phase Cond. Diam. [mm]Min. insulation thick. [mm]Neutral Cond. section [mm2]Nom. outer diam. [mm]Approx. weight [kg/km]
CAAI 0.6/1 kV 2x25+ND25 mm22255.81.142516.8258
CAAI 0.6/1 kV 2x35+ND25 mm22356.91.142518.6321
CAAI 0.6/1 kV 3x25+ND25 mm23255.81.142518.9353
CAAI 0.6/1 kV 3x35+ND25 mm23356.91.142520.94487
CAAI 0.6/1 kV 3x50+ND35 mm23508.11.523525.4627
CAAI 0.6/1 kV 3x70+ND50 mm23709.81.525029.4876
CAAI 0.6/1 kV 3x95+ND70 mm239511.51.527033.61177
CAAI 0.6/1 kV 3x120+ND70 mm2312012.82.0370381463
Covered Neutral Type: CAAI 0.6/1 kV with Public Lighting
NameNo. of coresPhase Cond. Cross Section [mm2]Phase Cond. Diam. [mm]Min. insulation thick. [mm]Public lightingNeutral Cond. section [mm2]Nom. outer diam. [mm]Approx. weight [kg/km]
1x16+1x16+NA25 mm211651.141 x 162517.2235
2x16+1x16+NA25 mm221651.141 x 162518.6303
2x25+1x25+NA25 mm22255.81.141 x 252520.1385
2x25+2x16+NA25 mm22255.81.142 x 162522.5425
2x25+1x16+NA25 mm22255.81.141 x 162522.7358
2x35+1x16+NA25 mm22356.91.141 x 162524.4420
2x35+1x25+NA25 mm22356.91.141 x 352524.4448
2x35+2x16+NA25 mm22356.91.142 x 162524.7488
2x50+1x25+NA35 mm22508.11.521 x 253529.1583
2x50+2x16+NA50 mm22508.11.522 x 165030.4688
2x70+1x25+NA50 mm22709.81.521 x 255034.3786
3x16+1x16+NA25 mm231651.141 x 162520.6370
3x25+1x25+NA25 mm23255.81.141 x 252522.4480
3x25+1x16+NA25 mm23255.81.141 x 162522.7453
3x25+2x16+NA25 mm23255.81.142 x 162525.6520
3x35+1x16+NA25 mm23356.91.141 x 162524.4547
3x35+1x25+NA25 mm23356.91.141 x 252524.4574
3x35+1x35+NA25 mm23356.91.141 x 352524.7606
3x35+2x16+NA25 mm23356.91.142 x 162527.0614
3x35+2x25+NA25 mm23356.91.142 x 252527.0669
3x35+1x25+NA35 mm23356.91.141 x 253525.7608
3x50+1x16+NA35 mm23508.11.521 x 163529.1733
3x50+1x25+NA35 mm23508.11.521 x 253529.1760
3x50+1x35+NA35 mm23508.11.521 x 353529.1791
3x50+2x25+NA35 mm23508.11.522 x 253531.7855
3x70+1x16+NA50 mm23709.81.521 x 165034.31005
3x70+2x25+NA50 mm23709.81.522 x 255037.91127
3x95+1x16+NA50 mm239511.51.521 x 165037.21252
3x95+2x16+NA50 mm239511.51.521 x 165040.31319
3x95+2x25+NA50 mm239511.51.522 x 255040.31374
3x95+1x16+NA70 mm239511.51.521 x 167038.91319
3x120+1x25+NA50 mm2312012.82.031 x 255041.01565
3x120+1x35+NA50 mm2312012.82.031 x 355041.01596
3x120+1x16+NA70 mm2312012.82.031 x 167042.71604
3x120+1x35+NA70 mm2312012.82.031 x 357042.71663
3x120+2x16+NA70 mm2312012.82.032 x 167046.11672
3x120+2x25+NA70 mm2312012.92.032 x 257046.11733
3x120+2x35+NA70 mm2312012.82.032 x 357046.11790
3x120+2x50+NA70 mm2312012.82.032 x 507046.11890
3x150+1x16+NA70 mm2315014.32.031 x 167045.21864
3x150+1x25+NA70 mm2315014.32.031 x 257045.21891
FONAFE Specification: CAAI 0.6/1 kV (Covered Neutral + Public Lighting)
NameNo. of coresPhase Cond. Cross Section [mm2]Phase Cond. Diam. [mm]Min. insulation thick. [mm]Public lightingNeutral Cond. section [mm2]Nom. outer diam. [mm]Approx. weight [kg/km]
3x16+1x16+NA25 mm231651.141 x 162520.6370
3x25+1x16+NA25 mm23255.81.141 x 162522.7453
3x35+1x16+NA25 mm23356.91.141 x 162524.4547
3x50+1x16+NA35 mm23508.11.521 x 163529.1733
3x70+1x16+NA50 mm23709.81.521 x 165034.31005
3x120+1x16+NA70 mm2312012.82.031 x 167042.71604
GSC009 Rev.1 Standard: CAAI 0.6/1 kV Covered Neutral
NameNo. of coresPhase Cond. Cross Section [mm2]Phase Cond. Diam. [mm]Min. insulation thick. [mm]Public lightingNeutral Cond. section [mm2]Nom. outer diam. [mm]Approx. weight [kg/km]
3x35+2x16+NA54.6 mm23356.91.62 x 1654.627.6774
3x95+2x16+NA54.6 mm239511.51.82 x 1654.641.91374
Exclusion of Public Lighting: CAAI 0.6/1 kV Covered Neutral
NameNo. of coresPhase Cond. Cross Section [mm2]Phase Cond. Diam. [mm]Min. insulation thick. [mm]Neutral Cond. section [mm2]Min.Insulat. Thick. Neutral mess. [mm]Nom. outer diam. [mm]Approx. weight [kg/km]
1x16+NA25 mm211651.14251.1416.2168
1x25+NA25 mm21255.81.14251.1417.0195
1x70+NA50 mm21709.81.52501.5225.3445
2x16+NA25 mm221651.14251.1417.2235
2x25+NA25 mm22255.81.14251.1418.2290
2x35+NA25 mm22356.91.14251.1419.7353
2x35+NA50 mm22356.91.14501.5222.8452
2x50+NA35 mm22508.11.52351.1423.7488
2x50+NA50 mm22508.11.52501.5225.3553
2x70+NA50 mm22709.81.52501.5227.7691
3x16+NA25 mm231651.14251.1418.6303
3x25+NA25 mm23255.81.14251.1420.1385
3x25+NA35mm23255.81.14351.1420.7419
3x35+NA25 mm23356.91.14251.1422.2479
3x50+NA35mm23508.11.52351.1426.7665
3x70+NA50mm23709.81.52501.5231.1937
3x70+NA70 mm23709.81.52701.5232.01004
3x95+NA50 mm239511.51.52501.5234.41185
3x95+NA70 mm239511.51.52701.5235.31251
3x150+NA70315014.32.03701.5242.51796
3x185+NA503185162.03501.5244.92072
3x240+NA50324018.42.03501.5249.32589
Variant FONAFE Model: CAAI 0.6/1 kV without Public Lighting
NameNo. of coresPhase Cond. Cross Section [mm2]Phase Cond. Diam. [mm]Min. insulation thick. [mm]Neutral Cond. section [mm2]Min.Insulat. Thick. Neutral mess. [mm]Nom. outer diam. [mm]Approx. weight [kg/km]
1x16+NA25 mm211651.14251.1416.2168
1x25+NA25 mm21255.81.14251.1417.0195
2x16+NA25 mm221651.14251.1417.2235
FTE-GOM 031 Standard: CAAI 0.6/1 kV
NameNo. of coresPhase Cond. Cross Section [mm2]Phase Cond. Diam. [mm]Min. insulation thick. [mm]Neutral Cond. section [mm2]Min.Insulat. Thick. Neutral mess. [mm]Nom. outer diam. [mm]Approx. weight [kg/km]
3x50+NA54.6 mm23508.11.654.61.628.5759
3x95+NA54.6 mm239511.51.654.61.635.01215
Rev.1 GSC009 Specs: CAAI 0.6/1 kV Covered Neutral
NameNo. of coresPhase Cond. Cross Section [mm2]Phase Cond. Diam. [mm]Min. insulation thick. [mm]Neutral Cond. section [mm2]Min.Insulat. Thick. Neutral mess. [mm]Nom. outer diam. [mm]Approx. weight [kg/km]
3x35+NA54.6 mm23356.91.654.61.626.2642
3x95+NA54.6 mm239511.51.854.61.635.71242
CAAI-S 0,6/1 kV with Public Lighting
NameNo. of coresPhase Cond. Cross Section [mm2]Cond. Diam. [mm]Min. insulation thick. [mm]Messenger conduct. diam. [mm]Public lightingNom. outer diam. [mm]Approx. weight [kg/km]
CAAI-S 0.6/1 kV 2x16+1x16 mm2+P3.2mm21651.143.21 x 1616.6261
CAAI-S 0.6/1 kV 2x16+2x16mm2+P3.2mm21651.143.22 x 1618.8329
CAAI-S 0.6/1 kV 2X25+1x16mm2+P3.2mm2255.81.143.21 x 1621.3316
CAAI-S 0.6/1 kV 3x16+1x16mm2+P2.7mm31651.142.71 x 1618.5315
CAAI-S 0.6/1 kV 3x16+1x16mm2+P3.6mm31651.143.61 x 1618.9346
CAAI-S 0.6/1 kV 3x16+2x16mm2+P3.2mm31651.143.22 x 1622.3396
CAAI-S 0.6/1 kV 3x25+1x16mm2+P3.2mm3255.81.143.21 x 1621.3411
CAAI-S 0.6/1 kV 3x25+2x16mm2+P3.2mm3255.81.143.22 x 1623.3478
CAAI-S 0.6/1 kV 3x35+1x25mm2+P3.2mm3356.91.143.21 x 2523.8533
CAAI-S 0.6/1 kV 3x35+2x16mm2+P3.2mm3356.91.143.22 x 1624.7573
CAAI-S 0.6/1 kV3x35+2x25mm2+P3.6mm3356.91.143.62 x 2526.1645
CAAI-S 0.6/1 kV 3x35+2x25mm2+P7.9mm3356.91.147.92 x 2526.7907
CAAI-S 0.6/1 kV 3x50+1x16mm2+P4.8mm3508.11.524.81 x 1626.3724
CAAI-S 0.6/1 kV 3x50+1x25mm2+P4.8mm3508.11.524.81 x 2527.2751
CAAI-S 0.6/1 kV 3x50+2x16mm2+P3.2mm3508.11.523.22 x 1627.6725
CAAI-S 0.6/1 kV 3x50+2x16mm2+P4.8mm3508.11.524.82 x 1627.6791
CAAI-S 0.6/1 kV 3x70+1x16mm2+P3.6mm3709.81.523.61 x 1629.1881
CAAI-S 0.6/1 kV 3x70+1x25mm2+P3.6mm3709.81.523.61 x 2530.0909
CAAI-S 0.6/1 kV 3x70+1x35mm2+P3.6mm3709.81.523.61 x 3531.1940
CAAI-S 0.6/1 kV 3x70+1x50mm2+P3.6mm3709.81.523.61 x 5033.3991
CAAI-S 0.6/1 kV3x70+2x16mm2+P6.4mm3709.81.526.42 x 1630.41076
CAAI-S 0.6/1 kV 3x70+2x35mm2+P6.4mm3709.81.526.42 x 3532.91194
CAAI-S 0.6/1 kV 3x95+1x16mm2+P3.6mm39511.51.523.61 x 1632.01129
CAAI-S 0.6/1 kV 3x120+1x16mm2+P6.4mm312012.82.036.41 x 1636.71542
CAAI-S 0.6/1 kV 3x120+1x35mm2+P6.4mm312012.82.036.41 x 3537.71600
CAAI-S 0.6/1 kV 3x120+1x70mm2+P6.4mm312012.82.036.41 x 7041.71720
CAAI-S 0.6/1 kV 3x120+2x25mm2+P6.4mm312012.82.036.42 x 2536.71664
CAAI-S 0,6/1 kV without Public Lighting
NameNo. of coresPhase Cond. Cross Section [mm2]Phase Cond. Diam. [mm]Min. insulation thick. [mm]Messenger conduct. diam. [mm]Messenger insul. thickness [mm]Nom. outer diam. [mm]Approx. weight [kg/km]
CAAI-S 0.6/1 kV 2x25 mm2+P3.2mm2255.81.143.20.816.4248
CAAI-S 0.6/1 kV 3x16 mm2+P3.2mm31651.143.20.816.8278
CAAI-S 0.6/1 kV 3x25 mm2+P3.2mm3255.81.143.20.818.1343
CAAI-S 0.6/1 kV 3x35 mm2+P3.2mm3356.91.143.20.820.0438
CAAI-S 0.6/1 kV 3x50 mm2+P3.2mm3508.11.523.20.824.3590
CAAI-S 0.6/1 kV 3x70 mm2+P3.2mm3709.81.523.20.828.0797
CAAI-S 0.6/1 kV 3x70 mm2+P3.6mm3709.81.523.60.828.0814
CAAI-S 0.6/1 kV 3x70 mm2+P6.4mm3709.81.526.40.828.7941
CAAI-S 0.6/1 kV 3x95 mm2+P6.4mm39511.51.56.40.832.01189
CAAI-S 0.6/1 kV 3x120mm2+P6.4mm312012.82.036.40.836.71474
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    Production Processes Of Aerial Bundled Cable

The aerial cable manufacturing infrastructure operates a closed-loop digital automation system, integrating conductor stranding, insulation extrusion, and final sheathing into a continuous workflow. Process stability relies on embedded sensor arrays tracking extrusion parameters in real-time, eliminating manual variances. Quality validation is enforced through specific in-line hardware, including dual-axis laser diameter gauges and high-voltage spark testers, while the physical laboratory conducts destructive tensile and elongation analysis to verify compliance with international standards before shipment.

 

Production Processes Of Photovoltaic Wire

Packing For Shipment

To meet various transportation needs, there are many methods of packaging that can be used.

Packing For Shipment

Have more questions?

Easily get started by finding the answers to commonly asked questions about our company and services.

Q: Application Scope?

A: LV Distribution. Specifically for overhead service drops and secondary networks (0.6/1kV).

 

Q: Insulator-Free Installation?

A: Supported. The insulated messenger wire allows for direct suspension on poles without secondary insulators.

 

Q: Outdoor Durability (XLPE)?

A: High Stability. XLPE is specified for long-term UV exposure, high thermal loads, and mechanical stress in harsh climates.

Q: Street Lighting Compatibility?

A: Verified. Engineered for dual-purpose secondary distribution and municipal lighting circuits.

 

Q: XLPE Thermal Limits?

A: Operational Data: 90°C (Normal) / 130°C (Overload) / 250°C (Short-Circuit peak).

Q: Conductor Customization?

A: Available. Materials include 1350 Aluminum, AAAC, or ACSR based on span tension needs.

 

Q: Messenger Corrosion Protection?

A: Galvanized Layer. Essential for preventing oxidation in coastal, humid, or high-pollution zones.

 

Q: Inquiry & Logistics?

 A: Action: Click “Contact Us” or access the Seller Profile for specific project quotes and shipping terms.

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